Product Description
Bwd5 Bl6 Bld6 XL9 Xld9 Xwd6 Vertical Installation Electric Motor Gearbox Reducer Cycloidal Gear Box for Brick Making Machine
Quick Details:
Type: XB series Cycloidal Pin Wheel Speed Reducer
Input Speed: 1000-1500rmp
Output Speed: 0.3-280rpm
Certification: ISO9001 CE
Ex Power:0.09-132KW
Warranty: 1Years
1. The wide and comprehensive range of N series for industrial applications
2. Low-speed shaft design: Cylindrical with key, splined, hollow with shrink disc or splined hollow shaft
3. Rigid and precise nodular cast iron casing
4. Low noise running, high manufacturing quality standard
5. High and reliable performance, load capacity and low-speed shaft bearing
Please click here for more types!
Our Services
With all our activities DNV-ISO 9001, SGS -certified, we stand for top-quality service. Entrusting your gearboxes to the care of our Services.
Help protect your gearbox from wear and grinding, SGR gearbox converts torque reliably and efficiently.
We customize our CHINAMFG planetary gear units, double enveloping worm gearbox, helical gear motor, modular design helical gear unit, worm gearbox, cycloidal gearbox etc to fit your application and meet your needs.
These features enable a reliable and safe service life of over 200 000 operational hours.
Our customers have been placing their trust in CHINAMFG gear units since 1997. More than 500 000 gear units of our gearbox are in use reliably around the world, in many cases under very harsh conditions.
Related Products
For more reducers and mechanical accessories, please click here to view
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| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Speed Changing, Speed Reduction |
| Layout: | Cycloidal |
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Step: | Stepless |
Calculation of Reduction Ratio in a Cycloidal Gearbox
The reduction ratio in a cycloidal gearbox can be calculated using the following formula:
Reduction Ratio = (Number of Input Pins + Number of Output Pins) / Number of Output Pins
In a cycloidal gearbox, the input pins engage with the lobes of the cam disc, while the output pins are engaged with the cycloidal pins of the output rotor. The reduction ratio determines the relationship between the number of input and output pins engaged at any given time.
For example, if a cycloidal gearbox has 7 input pins and 14 output pins engaged, the reduction ratio would be:
Reduction Ratio = (7 + 14) / 14 = 1.5
This means that for every 1 revolution of the input pins, the output rotor will complete 1.5 revolutions. The reduction ratio is a key parameter that influences the output speed and torque of the cycloidal gearbox.
Use of Cycloidal Gearboxes in Precision Applications
Cycloidal gearboxes are well-suited for precision applications due to their unique design and capabilities. Here’s why they are used in precision settings:
- High Positional Accuracy: Cycloidal gearboxes offer high positional accuracy, making them suitable for applications that require precise positioning and movement.
- Backlash Reduction: The design of cycloidal gearboxes minimizes backlash, ensuring that there is minimal play between gears. This is crucial for maintaining accuracy in precision applications.
- Smooth and Controlled Motion: Cycloidal gearboxes provide smooth and controlled motion with minimal vibration, which is essential for delicate operations and precision machinery.
- Compact Design: Their compact design allows cycloidal gearboxes to be integrated into tight spaces without sacrificing performance. This is especially valuable in applications where space is limited.
- Repeatable Performance: Cycloidal gearboxes offer consistent and repeatable performance, which is vital for maintaining precision over multiple cycles.
- Low Backlash: The low backlash characteristic of cycloidal gearboxes ensures that there is minimal lost motion, contributing to their precision performance.
- High Torque Density: Despite their compact size, cycloidal gearboxes can handle high torque loads, making them suitable for applications that require both precision and power.
- Reduced Wear: The rolling contact design of cycloidal gears reduces wear and extends the lifespan of the gearbox, which is crucial for precision applications that demand consistent performance over time.
Overall, cycloidal gearboxes are a reliable choice for precision applications that require accurate positioning, controlled motion, and consistent performance.
Common Applications of Cycloidal Gearboxes
Cycloidal gearboxes find their application in various industries and scenarios where their unique features are advantageous:
- Robotics: Cycloidal gearboxes are often used in robotic joints and manipulators due to their compact size, high torque capacity, and precision movement.
- Conveyor Systems: Their ability to handle heavy loads and provide accurate motion makes cycloidal gearboxes suitable for conveyor systems in industries such as manufacturing, food processing, and material handling.
- Aerospace: In aerospace applications, cycloidal gearboxes are used in satellite mechanisms, aerospace actuators, and precision motion control systems.
- Medical Devices: The compact design and precise motion capabilities of cycloidal gearboxes are beneficial in medical equipment such as surgical robots and diagnostic devices.
- Textile Industry: Cycloidal gearboxes are utilized in textile machines for their ability to provide accurate and synchronized movement in the weaving and knitting processes.
- Automotive: Some automotive applications, such as sunroof mechanisms and power seats, can benefit from the compact size and high torque capacity of cycloidal gearboxes.
- Printing Industry: The precision and reliability of cycloidal gearboxes are important in printing presses to ensure accurate paper feeding and positioning.
- Packaging Machinery: In packaging equipment, cycloidal gearboxes can provide the required torque and accuracy for tasks like sealing, labeling, and filling.
These are just a few examples of where cycloidal gearboxes are commonly used, demonstrating their versatility and adaptability across various industries.
editor by CX 2024-03-26
China Bwd5 Bl6 Bld6 XL9 Xld9 Xwd6 Vertical Installation Electric Motor Gearbox Reducer Cycloidal Gear Box for Brick Making Machine cycloidal drive efficiency
Product Description
Bwd5 Bl6 Bld6 XL9 Xld9 Xwd6 Vertical Set up Electric powered Motor gearbox reducer Cycloidal Equipment box for Brick Generating Equipment
Quick Particulars:
Kind: XB collection Cycloidal Pin Wheel Velocity Reducer
Enter Velocity: 1000-1500rmp
Output Speed: .3-280rpm
Certification: ISO9001 CE
Ex Energy:.09-132KW
Warranty: 1Years
|
/ Piece | |
100 Pieces (Min. Order) |
###
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Hardness: | Soft Tooth Surface |
| Installation: | 90 Degree |
| Layout: | Coaxial |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | Stepless |
###
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) |
|---|
|
/ Piece | |
100 Pieces (Min. Order) |
###
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Hardness: | Soft Tooth Surface |
| Installation: | 90 Degree |
| Layout: | Coaxial |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | Stepless |
###
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) |
|---|
Cyclone Gearbox Vs Involute Gearbox
Whether you’re using a cycloidal gearbox or an involute gearbox for your application, there are a few things you should know. This article will highlight some of those things, including: cycloidal gearbox vs involute gearbox, weight, compressive force, precision, and torque density.
Compressive force
Several studies have been carried out to analyze the static characteristics of gears. In this article, the authors investigate the structural and kinematic principles of a cycloidal gearbox. The cycloidal gearbox is a gearbox that uses an eccentric bearing inside a rotating frame. It has no common pinion-gear pair, and is therefore ideal for a high reduction ratio.
The purpose of this paper is to investigate the stress distribution on a cycloidal disc. Various gear profiles are investigated in order to study the load distribution and dynamic effects.
Cycloidal gearboxes are subject to compression and backlash, which require the use of proper ratios for the bearing rate and the TSA. The paper also focuses on the kinematic principles of the reducer. In addition, the authors use standard analysis techniques for the shaft/gear and the cycloidal disc.
The authors previously worked on a rigid body dynamic simulation of a cycloidal reducer. The analysis used a trochoidal profile on the cycloidal disc periphery. The trochoidal profile is obtained from a manufacturing drawing and takes into account the tolerances.
The mesh density in the cycloidal disc captures the exact geometry of the parts. It provides accurate contact stresses.
The cycloidal disc consists of nine lobes, which move by one lobe per rotation of the drive shaft. However, when the disc is rotated around the pins, the cycloidal disc does not move around the center of gravity. Therefore, the cycloidal disc shares torque load with five outer rollers.
A low reduction ratio in a cycloidal gearbox results in a higher induced stress in the cycloidal disc. This is due to the bigger hole designed to reduce the material inside the disc.
Torque density
Several types of magnetic gearboxes have been studied. Some magnetic gearboxes have a higher torque density than others, but they are still not able to compete with the mechanical gearboxes.
A new high torque density cycloidal magnetic gearbox using Halbach rotors has been developed and is being tested. The design was validated by building a CPCyMG prototype. The results showed that the simulated slip torque was comparable to the experimental slip torque. The peak torque measured was a p3 = 14 spatial harmonic, and it corresponds to the active region torque density of 261.4 N*m/L.
This cycloidal gearbox also has a high gear ratio. It has been tested to achieve a peak torque of 147.8 Nm, which is more than double the torque density of the traditional cycloidal gearbox. The design incorporates a ferromagnetic back-support that provides mechanical fabrication support.
This cycloidal gearbox also shows how a small diameter can achieve a high torque density. It is designed with an axial length of 50mm. The radial deflection forces are not serious at this length. The design uses a small air gap to reduce the radial deflection forces, but it is not the only design option.
The trade-off design also has a high volumetric torque density. It has a smaller air gap and a higher mass torque density. It is feasible to make and mechanically strong. The design is also one of the most efficient in its class.
The helical gearing design is a newer technology that brings a higher level of precision to a cycloidal gearbox. It allows a servomotor to handle a heavy load at high cycle rates. It is also useful in applications that require smaller design envelopes.
Weight
Compared to planetary gearboxes, the weight of cycloidal gearboxes is not as significant. However, they do provide some advantages. One of the most significant features is their backlash-free operation, which helps them deliver smooth and precise movement.
In addition, they provide high efficiency, which means that servo motors can run at higher speeds. The best part is that they do not need to be stacked up in order to achieve a high ratio.
Another advantage of cycloidal gearboxes is that they are usually less expensive than planetary gearboxes. This means that they are suitable for the manufacturing industry and robotics. They are also suited for heavy-duty robots that require a robust gearbox.
They also provide a better reduction ratio. Cycloidal gears can achieve reduction ratios from 30:1 to 300:1, which is a huge improvement over planetary gears. However, there are few models available that provide a ratio below 30:1.
Cycloidal gears also offer more resistance to wear, which means that they can last longer than planetary gears. They are also more compact, which helps them achieve high ratios in a smaller space. The design of cycloidal gears also makes them less prone to backlash, which is one of the major shortcomings of planetary gearboxes.
In addition, cycloidal gears can also provide better positioning accuracy. In fact, this is one of the primary reasons for choosing cycloidal gears over planetary gears. This is because the cycloid disc rotates around a bearing independently of the input shaft.
Compared to planetary gearboxes, cycloidal gears are also much shorter. This means that they provide the best positioning accuracy. They are also 50% lighter, meaning that they have a smaller diameter.
Precision
Several experts have studied the cycloidal gearbox in precision reducers. Their research mainly focuses on the mathematical model and the method for precision evaluation of cycloidal gears.
The traditional modification design of cycloidal gears is mainly realized by setting various machining parameters and center position of the grinding wheel. But it has some disadvantages because of unstable meshing accuracy and uncontrollable tooth profile curve shape.
In this study, a new method of modification design of cycloidal gears is proposed. This method is based on the calculation of meshing backlash and pressure angle distribution. It can effectively pre-control the transmission accuracy of cycloid-pin gear. It can also ensure good meshing characteristics.
The proposed method can be applied in the manufacture of rotary vector reducers. It is also applicable in the precision reducer for robots.
The mathematical model for cycloidal gears can be established with the pressure angle a as a dependent variable. It is possible to calculate the pressure angle distribution and the profile pressure angle. It can also be expressed as DL=f(a). It can be applied in the design of precision reducers.
The study also considers the root clearance, the backlash of gear teeth and the profile angle. These factors have a direct effect on the transmission performance of cycloidal gear. It also indicates the higher motion accuracy and the smaller backlash. The modified profile can also reflect the smaller transmission error.
In addition, the proposed method is also based on the calculation of lost motion. It determines the angle of first tooth contacts. This angle is an important factor affecting the modification quality. The transmission error after the second cycloid method is the least.
Finally, a case study on the CZPT RV-35N gear pair is shown to prove the proposed method.
Involute gears vs cycloidal gears
Compared to involute gears, cycloidal gears have a lower noise, less friction, and last longer. However, they are more expensive. Cycloidal gears can be more difficult to manufacture. They may be less suitable for certain applications, including space manipulators and robotic joints.
The most common gear profile is the involute curve of a circle. This curve is formed by the endpoint of an imaginary taut string unwinding from the circle.
Another curve is the epicycloid curve. This curve is formed by the point rigidly attached to the circle rolling over another circle. This curve is difficult to produce and is much more expensive to produce than the involute curve.
The cycloid curve of a circle is also an example of the multi-cursor. This curve is generated by the locus of the point on the circle’s circumference.
The cycloid curve has the same diameter as the involute curve, but is tangentially curving along the circle’s diameter. This curve is also classified as ordinary. It has several other functions. The FE method was used to analyze the strain state of cycloidal speed reducers.
There are many other curves, but the involute curve is the most widely used gear profile. The involute curve of a circle is a spiraling curve traced by the endpoint of an imaginary tautstring.
Involute gears are a lot like a set of Lego blocks. They are a lot of fun to play with. They also have a lot of advantages. For example, they can handle center sifts better than cycloidal gears. They are also much easier to manufacture, so the cost of involute teeth is lower. However, they are obsolete.
Cycloidal gears are also more difficult to manufacture than involute gears. They have a convex surface, which leads to more wear. They also have a simpler shape than involute gears. They also have less teeth. They are used in rotary motions, such as in the rotors of screw compressors.
editor by czh 2023-03-24
China Gphq Xwd Series Cycloidal Planetary Gear Electric Motor Reductor Gearbox wholesaler
Item Description
XWD2/ XWD3/XWD4/XWD5/XWD6/XWD7 /XWD8 gearbox with ac motor
Cycloidal reducer adopts meshing cycloid pin gear, planetary transmission principle, so generally also named planetary cycloid reducer. Planetary cycloidal reducer can be widely used in petroleum, environmental security, chemical, cement, transportation, textile, pharmaceutical, foods, printing, lifting, mining, metallurgy, development, power technology and other industries.
As a push or reduction equipment, the machine is divided into horizontal, vertical, biaxial and straight league assembly way,and so forth. Its special secure composition can replace common cylindrical gear reducer and worm gear reducer in many cases. As a result, planetary cycloid equipment reducer is commonly utilized in a variety of industries and fields, and is normally welcomed by the greater part of consumers.
XWD/BWY cycloid reducer motor details:
B series:
BW basedoard horizontal mounted double axes type
BL flange vertical put in double axes variety
BWY basedoard horizontal set up motor immediate-link sort
BLY flange vertical set up motor immediate-relationship variety
X sequence:
XW basedoard horizontal set up double axes type
XL flange vertical put in double axes variety
XWD basedoard horizontal set up motor immediate-connection type
XLD flange vertical set up motor direct-link kind
FAQ
1, Q:what is your MOQ for ac gearbox motor ?
A: 1pc is okay for every single variety electrical equipment box motor
two, Q: What about your guarantee for your induction speed reducer motor ?
A: 1 calendar year ,but besides gentleman-created destroyed
three, Q: which payment way you can acknowledge ?
A: TT, western union .
4, Q: how about your payment way ?
A: a hundred%payment in sophisticated considerably less $5000 ,thirty% payment in sophisticated payment , 70% payment ahead of sending above $5000.
five, Q: how about your packing of velocity reduction motor ?
A: plywood circumstance ,if dimension is little ,we will pack with pallet for significantly less 1 container
6, Q: What info ought to be offered, if I acquire electric powered helical geared motor from you ?
A: rated electricity, ratio or output pace,kind ,voltage , mounting way , amount , if a lot more is greater ,
|
US $30-200 / Piece | |
5 Pieces (Min. Order) |
###
| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Function: | Speed Changing, Speed Reduction |
| Layout: | Cycloidal |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Single-Step |
###
| Customization: |
Available
|
|---|
|
US $30-200 / Piece | |
5 Pieces (Min. Order) |
###
| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Function: | Speed Changing, Speed Reduction |
| Layout: | Cycloidal |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Single-Step |
###
| Customization: |
Available
|
|---|
The Basics of a Cyclone Gearbox
Besides being compact, cycloidal speed reducers also offer low backlash and high ratios. Because of the small size of the drive, they are ideal for applications where space is a problem.
Involute gear tooth profile
Almost all gears use an involute gear tooth profile. This profile has a single curve, which means that the gear teeth do not have to be aligned closely with each other. This profile is smooth and can be manufactured easily.
Cycloid gears have a combination of epicycloid and hypocycloid curves. This makes them stronger than involute gear teeth. However, they can be more expensive to manufacture. They also have larger reduction ratios. They transmit more power than involute gears. Cycloid gears can be found in clocks.
When designing a gear, you need to consider several factors. Some of these include the number of teeth, the tooth angle and the lubrication type. Having a gear tooth that is not perfectly aligned can result in transmission error, noise and vibration.
The tooth profile of an involute gear is usually considered the best. Because of this, it is used in a wide variety of gears. Some of the most common applications for this profile are power transmission gears. However, this profile is not the best for every application.
Cycloid gears require more complex manufacturing processes than involute gear teeth. This can cause a larger tooth cost. Cycloid gears are used for less noisy applications.
Cycloid gears also transmit more power than involute gears. This can cause problems if the radii change tangentially. However, the shape is more simple than involute gears. Involute gears can handle centre sifts better.
Cycloid gears are less susceptible to transmission error. Cycloid gears have a convex surface, which makes them stronger than involute teeth. Cycloid gears also have a larger reduction ratio than involute gears. Cycloid teeth do not interfere with the mating teeth. However, they have a smaller number of teeth than involute teeth.
Rotation on the inside of the reference pitch circle of the pins
Whether a cycloidal gearbox is designed for stationary or rotating applications, the fundamental law of gearing must be observed: The ratio of angular velocities must be constant. This requires the rotation on the inside of the reference pitch circle of the pins to be constant. This is achieved through a series of cycloidal teeth, which act like tiny levers to transmit motion.
A cycloidal disc has N lobes which are rotated by three lobes per rotation around N pins. The number of lobes on a cycloidal disc is a significant factor in determining the transmission ratio.
A cycloidal disc is driven by an eccentric input shaft which is mounted to an eccentric bearing within an output shaft. As the input shaft rotates, the cycloidal disc moves around the pins of the pin disc.
The drive pin rotates at a 40 deg angle while the cycloidal disc rotates on the inside of the reference pitch circle of pins. As the drive pin rotates, it will slow the output motion. This means that the output shaft will complete only three revolutions with the input shaft, as opposed to nine revolutions with the input shaft.
The number of teeth on a cycloidal disc must be small compared to the number of surrounding pins. The disc must also be constructed with an eccentric radius. This will determine the size of the hole which will be required for the pin to fit between the pins.
When the input shaft is turned, the cycloidal disc will rotate on the inside of the reference pitch circle of roller pins. This will then transmit motion to the output shaft. The output shaft is supported by two bearings in an output housing. This design has low wear and torsional stiffness.
Transmission ratio
Choosing the right transmission ratio of cycloidal gearbox isn’t always easy. You might need to know the size of your gearbox before you can make an educated choice. You may also need to refer to the product catalog for guidance. For example, CZPT gearboxes have some unique ratios.
A cycloidal gear reducer is a compact and high-speed torque transmission device that reverses the direction of angular movement of the follower shaft. It consists of an eccentric cam positioned inside a cycloidal disc. Pin rollers on the follower shaft fit into matching holes in the cycloidal disc. In the process, the pins slide around the holes, in response to wobbling motion. The cycloidal disc is also capable of engaging the internal teeth of a ring-gear housing.
A cycloidal gear reducer can be used in a wide variety of applications, including industrial automation, robotics and power transmissions on boats and cranes. A cycloidal gear reducer is ideally suited for heavy duty applications with large payloads. They require specialized manufacturing processes, and are often used in equipment with precise output and high efficiency.
The cycloidal gear reducer is a relatively simple structure, but it does require some special tools. Cycloid gear reducers are also used to transmit torque, which is one of the reasons they are so popular in automation. Using a cycloidal gear reducer is a good choice for applications that require higher efficiency and lower backlash. It is also a good choice for applications where size is a concern. Cycloid gears are also a good choice for applications where high speed and high torque are required.
The transmission ratio of cycloidal gearbox is probably the most important function of a gearbox. You need to know the size of your gearbox and the type of gears it contains in order to make the right choice.
Vibration reduction
Considering the unique dynamics of a cycloidal gearbox, vibration reduction measures are required for a smooth operation. These measures can also help with the detection of faults.
A cycloidal gearbox is a gearbox with an eccentric bearing that rotates the center of the gears. It shares torque load with five outer rollers at any given time. It can be applied in many applications. It is a relatively inexpensive asset. However, if it fails, it can have significant economic impacts.
A typical input/output gearbox consists of a ring plate and two cranks mounted on the input shaft. The ring plate rotates when the input shaft rotates. There are two bearings on the output shaft.
The ring plate is a major noise source because it is not balanced. The cycloidal gear also produces noise when it meshes with the ring plate. This noise is generated by structural resonance. Several studies have been performed to solve this problem.
However, there is not much documented work on the condition monitoring of cycloidal gearboxes. In this article, we will introduce modern techniques for vibration diagnostics.
A cycloidal gearbox with a reduced reduction ratio has higher induced stresses in the cycloidal disc. In this case, the size of the output hole is larger and more material is removed from the cycloidal disc. This increase in the disc’s stresses leads to higher vibration amplitudes.
The load distribution along the width of the gear is an important design criterion. Using different gear profiles can help to optimize the transmission of torque. The contact stress of the cycloidal disc can also be investigated.
To determine the amplitude of the noise, the frequency of the gear mesh is multiplied by the shaft rate. If the RPM is relatively stable, the frequency can be used as a measure of magnitude. However, this is only accurate at close to failure.
Comparison with planetary gearboxes
Several differences exist between cycloidal gearboxes and planetary gearboxes. They are related to gear geometry and manufacturing processes. Among them, there are:
– The output shaft of a cycloidal gearbox has a larger torque than the input shaft. The rotational speed of the output shaft is lower than the input shaft.
– The cycloid gear disc rotates at variable velocity, while the planetary gear has a fixed speed. Consequently, the cycloid disc and output flange transmission accuracy is lower than that of the planetary gears.
– The cycloidal gearbox has a larger gripping area than the planetary gear. This is an advantage of the cycloidal gearbox in that it can handle larger loads.
– The cycloid profile has a significant impact on the quality of contact meshing between the tooth surfaces. The width of the contact ellipses increases by 90%. This is a result of the elimination of undercuts of the lobes. In this way, the contact force on the cycloid disc is decreased significantly.
– The cycloid drive has lower backlash and high torsional stiffness. This allows a cycloidal drive to be more stable against shock loads. The cycloid drive is also a compact design, which is ideally suited for applications with large transmission ratios.
– The output hub of the cycloid gearbox has movable pins and rollers. These components are attached to the ring gear in the outer gearbox. The output shaft is also turned by the planet carrier. The output hub of the cycloid system is composed of two parts: the ring gear and the output flange.
– The input shaft of a cycloidal gearbox is connected to a servomotor. The input shaft is a cylindrical element that is fixed to the planet carrier.
editor by czh 2023-01-20
China Cycloidal Electric Motor Gearbox for Stage and Amusement cycloidal gear advantages
Solution Description
Item Description
Merchandise Functions
– Hugely Normal Modular Designed
– Quality materials assures the item trustworthiness
– Higher Energy,Compact Dimension
– Prolonged Services Daily life
– Low Sound
– Large Performance
– Huge radial loading ability
– Expense-effective
Thorough Photographs
Product Parameters
|
Versions |
Electrical power |
Ratio |
Max. Torque |
Output Shaft Dia. |
Enter Shaft Dia. |
|
one Stage |
|||||
|
X2(B0/B12) |
.37~1.five |
9~87 |
one hundred fifty |
Φ25(Φ30) |
Φ15 |
|
X3(B1/B15) |
.fifty five~2.2 |
9~87 |
250 |
Φ35 |
Φ18 |
|
X4(B2/B18) |
.seventy five~4. |
nine~87 |
five hundred |
Φ45 |
Φ22 |
|
X5(B3/B22) |
one.5~7.five |
9~87 |
1,000 |
Φ55 |
Φ30 |
|
X6(B4/B27) |
two.2~11 |
nine~87 |
2,000 |
Φ65(Φ70) |
Φ35 |
|
X7 |
three.~eleven |
nine~87 |
2,seven-hundred |
Φ80 |
Φ40 |
|
X8(B5/B33) |
5.5~eighteen.five |
nine~87 |
4,500 |
Φ90 |
Φ45 |
|
X9(B6/B39) |
7.5~30 |
nine~87 |
seven,100 |
Φ100 |
Φ50 |
|
X10(B7/B45) |
15~45 |
9~87 |
twelve,000 |
Φ110 |
Φ55 |
|
X11(B8/B55) |
18.5~55 |
9~87 |
20,000 |
Φ130 |
Φ70 |
Our Rewards
Packaging & Shipping
Business Profile
Xihu (West Lake) Dis.ng Transmission Gear Co., Ltd. positioned HangZhou town, ZHangZhoug, as 1 expert
producer and exporter of cycloidal pin wheel reducer,worm reducer, equipment reducer, gearbox ,
AC motor and relative spare areas, owns prosperous knowledge in this line for a lot of years.
We are 1 immediate manufacturing facility, with advanced creation equipment, the robust improvement group and
creating capability to supply good quality goods for customers.
Our goods commonly served to a variety of industries of Metallurgy, Chemicals, textile,medicine,wood
etc. Main marketplaces: China, Africa,Australia,Vietnam, Turkey,Japan, Korea, Philippines…
Welcome to inquire us any inquiries, excellent offer often for you for extended phrase company.
FAQ
Q: Are you buying and selling organization or producer?
A: We are factory.
Q: How long is your shipping time?
A: Usually it is 5-ten days if the products are in inventory. or it is 15-twenty times if the merchandise are not in inventory.
Q: Can we acquire 1 pc of each and every item for good quality tests?
A: Of course, we are happy to settle for demo buy for top quality screening.
Q:How to decide on a gearbox which meets your requirement?
A:You can refer to our catalogue to pick the gearbox or we can help to select when you offer
the technical data of essential output torque, output velocity and motor parameter etc.
Q: What info shall we give ahead of putting a acquire order?
A:a) Kind of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing shade.
c) Acquire amount.
d) Other particular requirements.
|
US $150 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Function: | Change Drive Direction, Speed Changing, Speed Reduction |
| Layout: | Cycloidal |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Four-Step |
###
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) |
|---|
###
|
Models
|
Power
|
Ratio
|
Max. Torque
|
Output Shaft Dia.
|
Input Shaft Dia.
|
|
1 Stage
|
|||||
|
X2(B0/B12)
|
0.37~1.5
|
9~87
|
150
|
Φ25(Φ30)
|
Φ15
|
|
X3(B1/B15)
|
0.55~2.2
|
9~87
|
250
|
Φ35
|
Φ18
|
|
X4(B2/B18)
|
0.75~4.0
|
9~87
|
500
|
Φ45
|
Φ22
|
|
X5(B3/B22)
|
1.5~7.5
|
9~87
|
1,000
|
Φ55
|
Φ30
|
|
X6(B4/B27)
|
2.2~11
|
9~87
|
2,000
|
Φ65(Φ70)
|
Φ35
|
|
X7
|
3.0~11
|
9~87
|
2,700
|
Φ80
|
Φ40
|
|
X8(B5/B33)
|
5.5~18.5
|
9~87
|
4,500
|
Φ90
|
Φ45
|
|
X9(B6/B39)
|
7.5~30
|
9~87
|
7,100
|
Φ100
|
Φ50
|
|
X10(B7/B45)
|
15~45
|
9~87
|
12,000
|
Φ110
|
Φ55
|
|
X11(B8/B55)
|
18.5~55
|
9~87
|
20,000
|
Φ130
|
Φ70
|
|
US $150 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Function: | Change Drive Direction, Speed Changing, Speed Reduction |
| Layout: | Cycloidal |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Four-Step |
###
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) |
|---|
###
|
Models
|
Power
|
Ratio
|
Max. Torque
|
Output Shaft Dia.
|
Input Shaft Dia.
|
|
1 Stage
|
|||||
|
X2(B0/B12)
|
0.37~1.5
|
9~87
|
150
|
Φ25(Φ30)
|
Φ15
|
|
X3(B1/B15)
|
0.55~2.2
|
9~87
|
250
|
Φ35
|
Φ18
|
|
X4(B2/B18)
|
0.75~4.0
|
9~87
|
500
|
Φ45
|
Φ22
|
|
X5(B3/B22)
|
1.5~7.5
|
9~87
|
1,000
|
Φ55
|
Φ30
|
|
X6(B4/B27)
|
2.2~11
|
9~87
|
2,000
|
Φ65(Φ70)
|
Φ35
|
|
X7
|
3.0~11
|
9~87
|
2,700
|
Φ80
|
Φ40
|
|
X8(B5/B33)
|
5.5~18.5
|
9~87
|
4,500
|
Φ90
|
Φ45
|
|
X9(B6/B39)
|
7.5~30
|
9~87
|
7,100
|
Φ100
|
Φ50
|
|
X10(B7/B45)
|
15~45
|
9~87
|
12,000
|
Φ110
|
Φ55
|
|
X11(B8/B55)
|
18.5~55
|
9~87
|
20,000
|
Φ130
|
Φ70
|
How to Use a Cyclone Gearbox
Often, a cycloidal gearbox is used in order to achieve a torque transfer from a motor or pump. This type of gearbox is often a common choice as it has a number of advantages over a regular gearbox. Its main advantage is that it is easy to make, which means that it can be incorporated into a variety of applications. However, if you want to use a cycloidal gearbox, there are a few things that you need to know. These include the operation principle, the structure and the dynamic and inertial effects that come with it.
Dynamic and inertial effects
Several studies have been carried out on the static and dynamic properties of cycloidal gears. The study of these effects is beneficial in assisting optimal design of cycloidal speed reducers.
In this paper, the dynamic and inertial effects of a two-stage cycloidal speed reducer have been investigated using the CZPT program package. Moreover, a new model for cycloidal reducers based on non-linear contact dynamics has been developed. The new model aims to predict several operational conditions.
The normal excitation contact force for the cycloid discs of the first and second stage is very similar. However, the total deformation at the contact point is different. This effect is mainly due to the system’s own oscillations. The cycloid discs of the second stage turn around the ring gear roller with a 180deg angle. This angle is a significant contributor to the torque loads. The total excitation force on the cycloid discs of first and second stage is 1848 N and 2068.7 N, respectively.
In order to analyze the contact stress, different gear profiles were investigated. The mesh density was considered as an important design criterion. It was found that a bigger hole reduces the material content of the cycloidal disc and results in more stresses.
Moreover, it is possible to reduce the contact forces in a more efficient manner by changing the geometric parameters. This can be done by mesh refinement along the disc width. The cycloidal disc has the greatest influence on the output results.
The efficiency of a cycloidal drive increases with the increase in load. The efficiency of a cycloidal reducer also depends on the eccentricity of the input shaft and the cycloidal plate. The efficiency curve for small loads is linear. However, for the larger loads, the efficiency curve becomes more non-linear. This is because the stiffness of the cycloid reducer increases as the load increases.
Structure
Despite the fact that it looks like a complicated engineering puzzle, the construction of a cycloidal gearbox is actually quite simple. The key elements are the base, the load plate and the thrust bearing. All these elements work together to create a stable, compact gearbox.
The base is a circular section with several cylindrical pins around its outer edge. The pins are fixed on a fixed ring that holds them in a circular path. The ring serves as a reference circle. The circle’s size is approximately 5mm in diameter.
The load plate is a series of threaded screw holes. These are arranged 15mm away from the center. These are used to anchor external structures. The load plate must be rotated around the X and Y axis.
The thrust bearing is placed on top of the load plate. The bearing is made of an internal diameter of 35mm and an external diameter of 52mm. It is used to allow rotation around the Z axis.
The cycloidal disc is the centerpiece of the cycloidal gearbox. The disc has holes for the pins that drive the output shaft. The holes are larger than those used in output roller pins. The disc also has a reduced eccentricity.
The pins are attached to the cycloidal disc by rolling pins. The pins are made of a material that provides mechanical support for the drive during high-torque situations. The pins have a 9mm external diameter. The disc has a number of lobes and is rotated by one lobe per shaft revolution.
The cycloidal gearbox also has a top cover that helps keep the components together. The cover has a pocket for tools. The top cover also has threads that screw into the casing.
Operation principle
Among many types of gear transmissions, cycloidal gearboxes are used in heavy machinery and multi-axis robots. They are highly effective, compact and capable of high ratios. In addition, they have an overload capability.
Cycloid disks are driven by eccentric shafts that rotate around fixed ring pins. Roller pins of the pin disc engage with holes in the cycloidal disc. These roller pins drive the pin disc and the pin disc transfers the motion to the output shaft.
Unlike conventional gear drives, cycloidal drives have low backlash and high torsional stiffness. They are ideally suited to heavy loads and all drive technologies. The lower mass and compact design of the cycloidal disk also contributes to its high efficiency and positioning accuracy.
The cycloidal disc plays a central role in the gearbox kinematics. It rotates around a fixed ring in a circle. When the disc is pushed against the ring gear, the pins engage with the disc and the roller pins rotate around the pins. This rotating motion generates vibration, which travels through the driven shafts.
Cycloid discs are typically designed with a short cycloid, so that the eccentricity is minimized. This reduces unbalance forces at high speeds. Ideally, the number of lobes on the cycloid is smaller than the number of surrounding pins. This reduces the amount of Hertzian contact stress.
Unlike planetary gears, cycloidal gears have high accuracy and are capable of withstanding shock loads. They also experience low friction and less wear on tooth flanks. They also have higher efficiency and load capacity.
Cycloid gears are generally more difficult to manufacture than involute gears. Cycloid gears are not suitable for stacking gear stages. They require extreme accuracy for manufacturing. However, their smaller size and low backlash, high torsional stiffness, and low vibration make them ideal for use in heavy machines.
Involute gear tooth profile
Almost all gears are manufactured with an involute gear tooth profile. Cycloid gears are also produced with this profile. Compared with involute gears, cycloid gears are stronger and can transmit more power. However, they can also be more difficult to manufacture. This makes them costlier.
The involute gear tooth profile is a smooth curve. It is derived from the involute curve of a circle. A tangent to the base circle is the normal at any point of an involute.
This curve has properties that allow the involute gear teeth to transfer motion in perpendicular direction. It is also the path traced by the end of the string unwrapping from a cylinder.
An involute profile has the advantage of being easy to manufacture. It also allows for smooth meshing despite misalignment of the centre distance. This profile is also preferred over a cycloid tooth profile, but it is not the best in every regard.
Cycloid gear teeth are also made of two curves. Unlike involute teeth, cycloid gear teeth have a consistent radius. Cycloid gears are less likely to produce noise. But they are also more expensive to manufacture.
Involute teeth are easier to manufacture because they have only one curve. Cycloid gears can also be made with a rack type cutter. This makes them cheaper to manufacture. However, they require an expert design. They can also be manufactured with a gear shaper that includes a pinion cutter.
The tooth profiles that satisfy the law of gear-tooth action are sometimes called conjugate profiles. The involute profile is the most common of these. It allows for constant torque transmission.
Backlash
Typically, cycloidal drives provide a high ratio of transmission with no backlash. This is because the cycloid disc is driven by an eccentric shaft. During rotation, the cycloid disc rotates around a fixed ring. This ring also rotates independently of the center of gravity.
The cycloid disc is typically shortened to reduce the eccentricity. This helps to minimize the unbalance forces that may occur at high speeds. The cycloid also offers a larger gear ratio than traditional gears. This provides a better positional accuracy.
Cycloid drives also have a high torsional stiffness. This provides greater torsional resilience and shock load capabilities. This is important for a number of reasons, such as in heavy-duty applications.
Cycloid drives also have lower mass. These benefits make them ideally suited for all drive technologies. The design also allows for higher torsional stiffness and service life. These drives also have a much smaller profile.
Cycloid drives are also used to reduce speed. Because of the high torsional stiffness of the cycloid, they also have high positioning accuracy.
Cycloid drives are well-suited to a variety of applications, including electric motors, generators, and pump motors. They are also highly resistant to shock loads, which is important in a variety of applications. This design is ideal for applications that require a large transmission ratio in a compact design.
Cycloid drives also have the advantage of minimizing the clearance between the mating components. This helps to eliminate interference and ensure a positive fit. This is particularly important in gearboxes. It also allows for the use of a load cell and potentiometer to determine the backlash of the gearbox.
editor by czh 2023-01-19
China OEM 12v High Quality 1501 Micro 3.6v 5v Electric Precision Dc Gear 15 Rpm Reducer Motor 12volt Miniature Gearbox near me shop
Model Number: N20AGB
Usage: Home Appliance, Car, FAN, Other
Type: GEAR MOTOR
Torque: 10-1500gf.cm
Construction: Permanent Magnet
Commutation: Brush
Protect Feature: Totally Enclosed
Speed(RPM): 5-3000RPM
Continuous Current(A): 0.1-1A
Efficiency: IE 1
Certification: ce, RoHS, Other
Direction of Rotation: CWCCW
Gearbox Material: metal
Gearbox length: 9mm, 12mm
Gearbox dimension: 12mm
Gearbox ratio: 1:10 to 1: 1000
Shaft Material: Carbon Steel or Stainless Steel
Shaft type: D-cut, round or keyway
Shaft diameter: 3MM
Motor net weight: 11g
product name: Precision Dc Gear 15 Rpm Reducer Motor 12volt Miniature Gearbox
Packaging Details: 1. Ctn size:32*28*26cm 2. 20pcs per ctn, 5pcs per layer(foam packing) 3. N.W.: (1-18)kgs, G.W.: (2-19)kgs 4. As customer’s requested
Port: HangZhou ZheJiang
12v High Quality 150:1 Micro 3.6v 5v Electric Precision Dc Gear 15 Rpm Reducer Motor 12volt Miniature Gearbox
1. Motor Pictures
2. Motor Specifications (Can be Customized)
Part Number
N20AGB
Dimension
12mm*24mm
Voltage
DC Input 3v,6v,9v,12v,24v(Can be Customized)
Power
0.1-0.4w (Can be Customized)
Speed
Variable speed from 5-3000rpm (Can be Customized)
Torque
10-1500gf.cm (Can be Customized)
Shaft
shaft Dia: 3mmshaft material: 40Cr /Carbon Steel /Stainless SteelShaft type: Bare /D-Cut /Double D-Cut /Pin Hole /Keyway shaft (Can be Customized)
Bearing At Output
Ball bearing / Sleeve bearing
Accessories
Wires, Connectors, Gearbox, Encoder, etc (Optional)
Weight
11g
Note
Motor specs such as voltage, speed, torque, shaft can be customized. Please contact us if didn’t find a suitable motor from our specifications.
Note: It’s just the typical technical data for your reference, The specification such as voltage, speed, torque, 250 Watt Dc Motor Electric Wheelchair Kits Wheel 24V Wheelchair Dc Motor and shaft can be customized.
3. Motor Details and Typical Applications
4. Related Products
Company Information 1. Basic Information
HangZhou CZPT Co. Ltd is a manufacturer and exporter of various of motors with over 10 years experience.Our product ranges include:1) DC Brush Motor: 6-130mm diameter, 0.01-1000W output power2) DC Spur Gear Motor: 12-110mm diameter, 0.1-300W output power3) DC Planetary Gear Motor: 10-82mm diameter, 0.1-100W output power 4) Brushless DC Motor: 28-110mm, 5-1500W output power 5) Stepper Motor: NEMA 08 to NEMA 43, Can with gearbox and lead screw6) Servo Motor: 42mm to 130mm diameter, 50-4000w 7) AC Gear Motor: 49 to 100mm diameter, 6-140 output power
2. Manufacturing Plant
3. Certifications
Packaging & Shipping 1. Packing
2. Delivery
Payment Method
Customer Visits FAQ
Q: What’re your main products?A: We currently produce Brushed Dc Motors, Brushed Dc gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors and Ac Motors etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.Q: How to select a suitable motor?A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.Q: Do you have a customized service for your standard motors?A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, Nice looking good price motorized shaft driving ATV electric tricycle for adults or capacitors or EMC we can make it too.Q: Do you have an individual design service for motors?A: Yes, we would like to design motors individually for our customers, but it may need some CZPT charge and design charge.
Q: Can I have samples for testing first?A: Yes, definitely you can. After confirmed the needed motor specs, we will quote and provide a proforma invoice for samples, once we get the payment, we will get a PASS from our account department to proceed samples accordingly.Q: How do you make sure motor quality?A: We have our own inspection procedures: for incoming materials, we have signed sample and drawing to make sure qualified incoming materials; for the production process, we have tour inspection in the process and final inspection to make sure qualified products before shipping.Q: What’s your lead time?A: Generally speaking, our regular standard product will need 25-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific ordersQ: What’s your payment term?A: For all our new customers, we will need a 40% deposit, 60% paid before shipment.Q: When will you reply after got my inquiries?A: We will respond within 24 hours once get your inquiries.Q: How can I trust you to make sure my money is safe?A: We are certified by the third party SGS and we have exported to over 85 countries up to June.2017. You can check our reputation with our current customers in your country (if our customers do not mind), or you can order via Alibaba to get trade assurance from Alibaba to make sure your money is safe.Q: What’s the minimum order quantity?A: Our minimum order quantity depends on different motor models, please email us to check. Also, we usually do not accept personal use of motor orders. Q: What’s your shipping method for motors?A: For samples and packages less than 100kg, we usually suggest express shipping; For heavy packages, we usually suggest air shipping or sea shipping. But it all depends on our customers’ needs.Q: What certifications do you have?A: We currently have CE and ROSH certifications.Q: Can you send me your price list?A: Since we have hundreds of different products, and price varies per different specifications, we are not CZPT to offer a price list. But we can quote within 24 hours once got your inquiries to make sure you can get the price in time.Q: Can I visit your company?A: Yes, welcome to visit our company, Hot Sale dirt bike electric offroad motorcycles motocross motocross Petrol Powered Two Wheels Motocross 300 but please let us know at least 2 weeks in advance to help us make sure no other meetings during the day you visit us.Thanks!
Types of Vehicle Gearboxes
In a vehicle, there are many types of gearboxes available. There are planetary gearboxes, Coaxial helical gearboxes, and skew bevel helical gearboxes, among others. In this article, we’ll cover all of them and help you determine which type of gearbox would be right for your vehicle. Also, we’ll discuss how each differs from the others.
planetary gearbox
A planetary gearbox is composed of three main components: a sun gear, an input bevel gear, and an output shaft. A planetary gearbox can have different output torques and ratios. The basic model of a planetary gearbox is highly efficient and transmits 97% of the power input. There are several kinds of planetary gearboxes, depending on the type of operation. In general, there are three types: the simple, the intermediate, and the complex.
The price of a planetary gearbox can vary a lot, and it’s important to know what you’ll need. Different manufacturers produce different planetary gearboxes, so check with a manufacturer to see what they have available. Make sure to check the quality of the planetary gearbox before making a final purchase. In addition, be sure to compare the prices and the availability of a particular product. A quality planetary gearbox will provide years of trouble-free operation and will not break your bank.
Planetary gears feature an integer number of teeth. Each planet has teeth that must mesh with its ring or sun. The number of planets, ring, and tooth count of each gear determine whether the teeth mesh. Some planets have fewer teeth than others, so they mesh better than others. However, compound planets can be more flexible and achieve higher reduction ratios. If you’re looking for a planetary gearbox for your next project, consider getting in touch with a manufacturer who specializes in this technology.
When it comes to construction, a planetary gearbox is no exception. It’s extremely important to choose the right planetary gear for your application, because an imbalance in the planet gear can cause increased wear and failure. Moreover, the compact size of a planetary gear ensures maximum heat dissipation. However, a planetary gear box may require cooling in some applications. A planetary gearbox will make your life easier, and it will give you years of trouble-free operation.
Straight bevel helical gearbox
The Straight bevel helical gearbox has a number of advantages, but it has a relatively short manufacturing process. Its most popular application is in the automotive industry, where it is used in many types of vehicles. Other applications include heavy and light equipment and the aviation and marine industries. Below is a brief introduction to this gearbox type. Read on to learn about its benefits. This type of gearbox is one of the easiest to manufacture.
The spiral bevel gear has larger teeth than straight bevel gears, resulting in a smoother, quieter rotation. It can handle high-speed heavy loads with less vibration. Spiral bevel gears are classified by their tooth form and cutting method. Straight bevel gears are easier to design and manufacture, but spiral bevel gears are more expensive. Both designs are suitable for high-speed, heavy-load operations, and general manufacturing applications.
In addition to being easy to install, the modular bevel gears have many advantages. They have an exceptionally high degree of interchangeability and feature the highest standards of component integrity. They can also be tailored to meet your specific requirements. The advantages of this gearbox type include high precision, optimum performance, and low noise. And because they are modular, they can be produced in a variety of finishes. These include stainless steel, titanium, and bronze.
Straight bevel helical gearbox manufacturers are committed to a high degree of precision in their designs. The radii, torques, and tooth profiles of straight bevel gears are more precisely measured than those of cylindrical bevel gears. The same calculations are used for all traditional bevel gear generators. This ensures that your 5-axis milled bevel gear sets have the same calculations and layout.
Coaxial helical gearbox
The Coaxial helical gearbox is a highly efficient transmission system that is well suited for light-duty applications. Compared to spur-type gearboxes, the real pitch of a Coaxial helical gearbox is low at all helix angles. This is because the coaxial type has the same number of teeth and center gap as the spur gearbox. Coaxial helical gearboxes also have a smaller footprint and are compact.
Several nations have implemented lockdown regulations for Industrial Gearbox trade, threatening the global economy. Several factors have been implicated in COVID-19, including supply chain, market, and financial markets. Experts are monitoring the situation globally and project remunerative prospects for gearbox manufacturers after the crisis. This report depicts the latest scenario and offers a comprehensive analysis of COVID-19’s impact on the entire industry.
This Coaxial helical gearbox features a compact structure and high precision gear. Its three-stage design combines two-stage gears with a single-stage gear, forging high-quality alloy steel for high precision and durability. The gears are serially-designed for easy interchangeability. They are also available in high-frequency heat-treated steel. A Coaxial helical gearbox is the perfect solution for many applications.
Coaxial helical gearboxes have the added benefit of using cylindrical gears instead of shafts. They operate quietly, and have more surface area to interact with. Their fixed angles make them suitable for heavy-duty applications, like in conveyors, coolers, and grinders. Compared to other gearbox types, Helical gearboxes have higher power-carrying capacity. Listed below are the benefits of a Coaxial Helical Gearbox
Skew bevel helical gearbox
A Skew bevel helical gear box is a common type of industrial gearbox. These gearboxes are rigid and compact and can be used in a variety of applications. They are commonly used in heavy-duty applications such as grinding mills, conveyors, and coolers. They are used in many applications to provide rotary motions between non-parallel shafts. They also have the added benefit of high-efficiency in a variety of industries.
Skew bevel helical gear boxes are suitable for heavy loads and are monolithic in construction. This type of gearbox combines the benefits of bevel and helical gears for right-angle torque, which makes it a popular choice for heavy-duty applications. In addition to being a robust and reliable gearbox, these gearboxes are highly customizable and can meet almost any industrial need.
To maximize the efficiency of bevel gears, FE-based tooth contact analysis is used to develop a sophisticated geometry optimization algorithm. The software also allows users to define optimal flank topography by introducing application-specific weightings for specific load levels. With this data, a manufacturing simulation is conducted to determine the best variant. A robust variant combines the benefits of efficiency, load-carrying capacity, and low excitation behavior.
The helical gear can be angled at 90 degrees. This is similar to a spur gear but produces less noise. It can achieve a nine-to-one speed reduction with one stage. However, a helical gear requires a larger driver gear for higher reductions. This gearbox is suitable for speeds from 1:1 to three times. They are often used in the manufacture of motors and generators.
Extruder helical gearbox
An extruder helical gearbox is one of the most common industrial gears. It is compact in size and low-power consuming, making it ideal for heavy-duty applications. Extruder helical gearboxes are suitable for a variety of industrial applications, including cement, plastics, rubber, conveyors, and coolers. In addition to its use in plastics and rubber manufacturing, this gearbox is also useful in other low-power applications such as crushers, coolers, and conveyors.
CZPT SG series Extruder Helical Gearboxes are available in Single Screw and Twin Screw Variations. These gears feature a compact design, high power density, and long service life. Axial bearing housing and thrust bearings are mounted on the input shafts. Extruder helical gearboxes can be installed in various positions, including horizontal, vertical, and inclined.
Helicoidal gears are often produced in a modular manner. This design provides multiple benefits, including engineering and performance advantages, modular production, and the highest level of component integrity. A single helical gearbox can be assembled into a larger gearbox if needed, but modular production ensures consistent performance and economy. This modular design is also cost-effective. It is a versatile and reliable solution for a wide range of applications.
In addition to its efficiencies, Extruder helical gearboxes also have a low noise profile. They have no squeal sounds, and they are silent when running. They can transfer more power than conventional gearboxes. This type of gear has been used in the manufacturing of high-quality plastic products for years. They are often used for applications in automotive transmissions. Aside from being quiet, helical gears have higher contact levels and lower vibration.
in Akure Nigeria sales price shop near me near me shop factory supplier Worm Gear Box Gearbox Reducer with Electric Motor manufacturer best Cost Custom Cheap wholesaler
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Worm EPT Box/EPTT EPTT with electric powered motor
Components:
1. EPT: Die-solid Aluminium Alloy EPTT (RV571~RV090)
Solid Iron EPTT (RV110~RV150)
2. Worm Wheel: Wearable Tin Bronze Alloy, EPTT Bronze Alloy
three. Worm Shaft: 20Cr Metal, carburizing, quenching, grinding, floor hardness fifty six-62EPTC, .three-.5mm remaining carburized layer after exact grinding
4. Input Configurations:
Outfitted with Electrical EPTs (AC EPT, Brake EPT, DC EPT, Servo EPT)
IEC-normalized EPT Flange
Sound Shaft Enter
Worm Shaft EPTTil Extension Input
5. Output Configurations:
Keyed Hollow Shaft Output
Hollow Shaft with Output Flange
Plug-in Strong Shaft Output
six. EPT Components: Worm Shaft EPTTil Extension, Solitary Output Shaft, EPTT Output Shaft, Output Flange, Torque Arm, Dust EPTT
7. EPTT Portray:
Aluminium Alloy EPTT:
Following Shot Blasting, Anticorrosion Treatment and Phosphating, Paint with the EPTT of RAL 5571 Gentian EPTT or RAL 7035 LigEPTT Grey
Forged Iron EPTT:
Right after Portray with Purple Antirust Paint, Paint with the EPTT of RAL 5571 Gentian EPTT
Designs:
Hollow Shaft Input with IEC-normalized EPT Flange
RV571~RV150
Sound Shaft Input
RV571~RV150
Characteristics:
one. EPTT EPT alloy EPT box, ligEPTT weigEPTT and not rust
two. two optional worm wheel materials: Tin bronze or EPT bronze alloy
3. StXiHu (West EPT) Dis.Hu (West EPT) Dis.rd elements and really fleXiHu (West EPT) Dis.ble for shaft configurations and motor flange interface
4. Several optional mounting alternatives
five. Low sounds, EPT efficiency in warmth dissipation
Parameters:
| Types | Rated EPTT | Rated Ratio | Input Hole Dia. | Enter Shaft Dia. | Output Gap Dia. | Output Shaft Dia. | CEPTTr Distance |
| RV571 | .06KW~.12KW | five~60 | Phi9 | Phi9 | Phi11 | Phi11 | 25mm |
| RV030 | .06KW~.25KW | five~eighty | Phi9( Phi11) | Phi9 | Phi14 | Phi14 | 30mm |
| RV040 | .09KW~.55KW | five~one hundred | Phi9( Phi11, Phi14) | Phi11 | Phi18( Phi19) | Phi18 | 40mm |
| RV050 | .12KW~1.5KW | 5~100 | Phi11( Phi14, Phi19) | Phi14 | Phi25( Phi24) | Phi25 | 50mm |
| RV063 | .18KW~two.2KW | 7.five~a hundred | Phi14( Phi19, Phi24) | Phi19 | Phi25( Phi28) | Phi25 | 63mm |
| RV075 | .25KW~4.0KW | 7.5~a hundred | Phi14( Phi19, Phi24, Phi28) | Phi24 | Phi28( Phi35) | Phi28 | 75mm |
| RV090 | .37KW~four.0KW | seven.5~a hundred | Phi19( Phi24, Phi28) | Phi24 | Phi35( Phi38) | Phi35 | 90mm |
| RV110 | .55KW~7.5KW | seven.five~one hundred | Phi19( Phi24, Phi28, Phi38) | Phi28 | Phi42 | Phi42 | 110mm |
| RV130 | .75KW~seven.5KW | seven.five~one hundred | Phi24( Phi28, Phi38) | Phi30 | Phi45 | Phi45 | 130mm |
| RV150 | 2.2KW~15KW | 7.5~one hundred | Phi28( Phi38, Phi42) | Phi35 | Phi50 | Phi50 | 150mm |
Ratio: five, 7.five, ten, fifteen, 20, 25, thirty, 40, 50, 60, eighty, a hundred
Set up:
Flange Mounted
Foot Mounted
Torque Arm Mounted
Lubrication:
Grease Lubrication
Oil-bathtub and Splash Lubrication
Cooling:
Normal Cooling
Our firm :
EPTT reg was launched in 1982, which has much more than 36 several years in R amp D and producing of EPTTes, EPTs, shaft, motor and spare components.
We can offer the suitable answer for uncountable applications. Our goods are broadly utilised in the ranges of metallurgical, metal, mining, pulp and paper, suXiHu (West EPT) Dis.Hu (West EPT) Dis. and alcoholic beverages marketplace and different other types of EPTTs with a powerful presence in the worldwide industry.
EPTT reg has grow to be a reputable provider, able to supply large top quality EPTTes.With 36 several years encounter, we assure you the utmost trustworthiness and protection for the two solution and services.
Client going to:
FAQ:
one.Q:What varieties of EPTT can you produce for us?
A:Main products of our business: UDL collection velocity variable , RV collection worm EPT EPTT, ATA sequence shaft mounted EPTT, X,B collection EPT EPTT,
P sequence planetary EPTT and R, S, K, and F series helical-tooth EPTT, far more
than one hundred types and thousands of technical specs
2.Q:What is the materials you use?
A:Die-forged Aluminium Alloy EPTT (RV571~RV090)
Cast Iron EPTT (RV110~RV150)
three.Q: Can you make as for every personalized drawing?
A: Of course, we offer EPT support for clients.
Welcome to pay a visit to our internet site for much more element details about our business and goods.
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Each and every procedure, every single area, every single purpose in EPG is demanded to be completed one particular step adhering to another, very carefully and cautiously, from content choice, reformation to producing accessories, from parts warmth remedy to computerized assembly, from high quality control to solution inspection and tests and from get dealing to after product sales service. With comprehensive requirments, we can also produce your specific made product. Good quality and credit rating are the bases that make a company alive.
Specifications
one) Dimensions of device: 42mm, 60mm, 70mm, 80mm, 90mm, 104mm
2) EPTT: 6W, 15W, 25W, 40W, 60W, 90W, 120W, 140W
3) Voltage Poles: Single-Period 100V 50/60Hz 4P
One-Period 110V 50/60Hz 2P
Single-Period 110V fifty/60Hz 4P
One-Stage 110V 50/60Hz 2P
One-Section 110V,120V 60Hz 4P
Single-Phase 220V,120V 60Hz 4P
Three-Stage 200/220/230V 50/60Hz 4P
A few-Phase 380/415V 50/60Hz 4P
A few-Phase two hundred/220/230V 50/60Hz 2P
Three-Section 380/415V 50/60Hz 2P
4) EPT ratio of the EPT EPT: three, three.6, five, six, 7.5, nine, 12.5, 15, eighteen, 25, thirty, 36, fifty, sixty,seventy five,ninety,one hundred,a hundred and twenty,a hundred and fifty,a hundred and eighty,250
We are EPTTized in Mini AC EPT EPT. Our principal items are utilised for EPTTTools, EPT EPTTry, Health-related EPTT, Conveying EPTT, EPT System, Foods EPTTry, Vending EPTT, EPTT EPTTry, Gumming EPTT and so on. We provide customers with best top quality merchandise and wonderful support. Remember to make contact with us if you have any query or inquiry.
Our reduction EPTed motor Advantage
1,realistic price with outstanding quality
two,delivery in time
3,risk-free ,reputable ,affordable and resilient
four,steady EPTT ,quiet procedure
five,clean working and minimal sounds
6,good visual appeal ,resilient support existence
7,higher warmth-radiating effectiveness ,higher carrying capacity
8,each and every EPTT should be examined before EPTT
9.reply in high performance in the course of a single working working day
10. skilled to generate EPTT and electrical motor .
FAQ
one, Q:what’s your MOQ for ac EPEPT ?
A: 1pc is okay for each and every type electric EPT box motor
2, Q: What about your warranty for your induction velocity EPEPT ?
A: 1 calendar year ,but except man-produced wrecked
3, Q: which payment way you can accept ?
A: TT, western union .
four, Q: how about your payment way ?
A: one hundred%payment in EPTd less $5000 ,30% payment in EPTd payment , 70% payment ahead of sending above $5000.
5, Q: how about your EPTT of velocity reduction motor ?
A: plywood scenario ,if measurement is tiny ,we will pack with pallet for considerably less one particular container
six, Q: What data ought to be provided, if I acquire electrical helical EPTed motor from you ?
A: rated EPTT, ratio or output speed,variety ,voltage , mounting way , amount , if a lot more is EPT ,
in Guntur India sales price shop near me near me shop factory supplier Electronic monitor permanent magnet 6V electric speed gear motor manufacturer best Cost Custom Cheap wholesaler
Our merchandise are applied in a lot of fields. We can source a full-selection of power transmission goods like chains, sprockets and plate wheels, pulleys, gearboxes, motors, couplings, gears and racks. Hangzhou EPG Co.,Ltd. , was founded in November, 1997. With its 5 wholly owned subsidiaries. EPT keep track of long term magnet 6V electric speed EPT motor
Principal Characteristics colon
one periodOEM solODM 16mm EPTT in addition 030 amp050 long term magnet DC motor
2 periodSmall measurement dc EPT motor with minimal pace and large torque
3 period16mm EPT motor offer period05Nm torque and far more reliable
4 periodSuitable to tiny diameter comma reduced sounds and massive torque software
five periodDc EPT motors can match encoder comma3ppr
six periodReduction ratio colon3 comma10 comma17 comma20 comma35 comma63 comma86 comma115 comma150 comma250 comma360
| EPT design no interval | Rated voltage | No-load speed | No-load recent | Rated pace | Rated torque | Rated recent | Output EPTT | Stall torque | Stall existing |
| VDC | r solmin | mA | r solmin | g periodcm | mA | W | g periodcm | A | |
| TFF-050SH-13120 | 6 period0 | 12500 | 45 | ten thousand | ten | 225 | 1 period03 | fifty | 1 period30 |
| TFF-050SH-5710 | twelve period0 | 8000 | 30 | 5700 | ten | one hundred ten | period6 | 33 | period29 |
| TFF-050SH-08240 | 12 period0 | 12800 | 35 | 9500 | ten | a hundred and fifty | period99 | 43 | period55 |
EPT motor complex information colon GM16-050SH-13120-xxx
| Reduction ratio | three | ten | 20 | 35 | 63 | 86 | one hundred fifteen | a hundred and fifty | 250 | 360 |
| Size mm | 11 | 11 | 11 | 11 | 11 | eleven | 11 | 11 | 11 | eleven |
| No-load pace rpm | 4000 | 1200 | 600 | 340 | a hundred ninety | one hundred forty | one hundred and five | eighty | fifty | 35 |
| Rated velocity rpm | 3300 | a thousand | five hundred | 285 | 158 | 116 | ninety two | 73 | 46 | 33 |
| Rated torque kg periodcm | period571 | period08 | period14 | period25 | period44 | period5 | period5 | period5 | period5 | period5 |
| Max periodmomentary tolerance torque kg periodcm | period12 | period4 | period7 | period8 | 1 period1 | one period9 | 2 period6 | three period0 | 3 period0 | 3 period0 |
EPT motor technological data colon GM16-050SH-5710xxx
| Reduction ratio | three | 10 | twenty | 35 | 63 | 86 | one hundred fifteen | one hundred fifty | 250 | 360 |
| Size mm | eleven | 11 | 11 | eleven | eleven | eleven | 11 | 11 | eleven | eleven |
| No-load speed rpm | 2500 | 750 | 380 | 220 | a hundred and twenty | ninety | 68 | fifty two | 32 | 22 |
| Rated speed rpm | 1900 | 570 | 285 | a hundred and sixty | ninety | sixty five | 53 | 43 | 28 | twenty |
| Rated torque kg periodcm | period571 | period08 | period14 | period25 | period44 | period5 | period5 | period5 | period5 | period5 |
| Max periodmomentary tolerance torque kg periodcm | period12 | period4 | period7 | period8 | one period1 | 1 period9 | 2 period6 | 3 period0 | three period0 | three period0 |
EPT motor technical data colon GM16-050SH-08240-xxx
| Reduction ratio | 3 | ten | twenty | 35 | sixty three | 86 | one hundred fifteen | a hundred and fifty | 250 | 360 |
| Length mm | 11 | eleven | eleven | 11 | eleven | 11 | 11 | eleven | eleven | 11 |
| No-load pace rpm | 4100 | 1230 | 620 | 350 | two hundred | 145 | a hundred and ten | eighty five | 50 | 36 |
| Rated speed rpm | 3150 | 950 | 475 | 270 | 150 | a hundred and ten | 82 | seventy three | 46 | 33 |
| Rated torque kg periodcm | period571 | period08 | period14 | period25 | period44 | period5 | period5 | period5 | period5 | period5 |
| Max periodmomentary tolerance torque kg periodcm | period12 | period4 | period7 | period8 | one period1 | one period9 | 2 period6 | three period0 | three period0 | 3 period0 |
Item Application
EPTT doorway operators comma automatic power preserving bathtub commaEPT managed valve commaoxygen EPTT commaoptical products comma Automat cordless EPTT tool commalighting commaetc period of time
1 periodAccessory of vehicle
two periodPaper feed
three periodWidely utilized in automatic actuator commaelectric lock
four periodEPTT Lock commaMonitor
5 periodEPT instrument
6 periodMini mechanism commaRobot
seven periodFinXiHu (West EPT) Dis.Hu (West EPT) Dis.al apparatus commaauto DVD
8 periodFinXiHu (West EPT) Dis.Hu (West EPT) Dis.al equipment comma Advertisement equipment
EPTT amp Delivery
EPTT colon single carton EPTT comma a hundred items per box time period
EPT time colon
DHL colon three-5 functioning daEPTT semi
UPS colon 5-7 functioning times semi
TNT colon five-seven functioning times semi
FedEx colon seven-9 working days semi
EMS colon twelve-fifteen doing work days semi
EPTT Publish colon Relies upon on ship to which country semi
Sea colon Relies upon on ship to which place
FAQ
Q colon How to order quest
A colon send out us inquiry rightEPT EPT our quotation rightEPT negotiate information rightEPT confirn the sample rightEPT sign agreement soldeposit rightEPT mass production rightEPT cargo all set rightEPT equilibrium soldelivery rightEPT more cooperation interval
Q colon How about Sample order quest
A colon Sample is obtainable for you interval make sure you get in touch with us for specifics interval When we demand you sample charge comma make sure you really feel effortless comma it would be refund when you area formal get period
Q colon Which transport way is avaliable quest
A colon DHL comma UPS comma FedEx comma TNT comma EMS comma EPTT Submit commaSea are obtainable periodThe other shipping and delivery waEPTTare also offered comma you should get in touch with us if you need to have ship by the other shipping and delivery way interval
Q colon How EPTT is the deliver lsqbProducing rbrack and shipping quest
A colon Devliver time is dependent on the amount you get period of time generally it requires 15-twenty five operating times time period
Q colon My package has missing products period What do I do quest
A colon Make sure you speak to our support group and we will affirm your orEPTTwith the package deal contents periodWe apologize for any inconveniences interval
Q colon How to verify the payment quest
A colon We settle for payment by T solT comma PayPal comma the other payment waEPTTalso could be settle for commaPlease contact us ahead of you pay out by the other payment ways period of time Also 30-50 percnt deposit is obtainable comma the equilibrium cash must by paid out prior to transport period
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Our principal items are Needle Roller bearings, Cylindrical Roller Bearings, Rod conclude Bearings, Spherical basic bearings, Monitor roller Bearings for Guideway, Roller Bearings, Blend Bearings for forklifts, Drinking water Pump Bearings, SNR Auto Bearings and all varieties of Spherical Bearings. Our items are used in a lot of fields. Wonderful focus has been paid on environmental security and vitality saving. CoreEPTTDrive dual aXiHu (West EPT) Dis.s SVH3 with 24VDC motor,12VDC motor,220VAC, 380VAC motor and EncoEPTTfor photo voltaic tracker and satellite EPTr.
|
Product |
SVH3 |
Spot of Origin |
HangEPT,EPTT |
|
Model |
CoreEPTTDrive |
Sort |
Dual AXiHu (West EPT) Dis.s |
|
IP Class |
IP65 |
Output Torque |
716N.m |
|
Tilting Second Torque |
1100N.m |
EPTT Torque |
2000N.m |
|
Mounting Bolts |
M10 |
Electrial EPT |
24VDC |
|
EPT Ratio |
62:1 |
Effectiveness |
forty% |
This increased tooth engagement results in greater power, effectiveness and sturdiness.The slewing EPT uses stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd worm EPT in which the worm on the horizontal The pace ratio of the shaft relies upon on the relationship in between the number of threads on the worm and the quantity of enamel in the worm EPT or EPT.The specs of the EPT and EPT count on the material of the EPT. Nonetheless, most of the EPTs and EPTs usually employed consist of steel and phosphor bronze. In accordance to a extensive range of assessments,chilled nickel-phosphorus bronze ranks first in conditions of Put on resistance and deformability.
Worm EPT slewing EPT and worm framework is often used to transfer movement and EPTT in between two staggered shafts.Worm EPT and worm in the middle plane is equal to EPT and rack, worm and screw shape is similar.
Mechanism Traits:
one. Large EPTT ratio can be obtained, which is a lot more compact than the staggered helical EPT mechanism.
2. The meshing surfaces of the two wheels are in line speak to, and the bearing capability is significantly increased than that of the staggered shaft helical EPT system.
3. Worm EPT is equal to spiral EPT, multi-tooth meshing EPT, so the EPT is secure and has small sound.
4. Self-locking.When the top Angle of the worm is less than the equal friction Angle amongst the meshing EPTs, the system has self-locking property, and can recognize reverse self-locking, that is, only the worm EPTs the worm, but not by the worm wheel EPTs the worm.Such as in the lifting of the use of self-locking worm system, its reverse self-locking can perform a position in protection defense.
SVH3 dual aXiHu (West EPT) Dis.s slewing EPT EPTmotor is available to load fifty-200kg weight:
For four-6pcs solar panels tracking layout
For 1-two.5 Dia. satellite EPTr and photo voltaic dish program
Creation Picture and Application:
SVH3 slewing EPT with 24VDC motor is certificated by CE:
Make contact with US
It is sincerely hunting EPTT to cooperating with you for and providing you the greatest quality product amp services with all of our coronary heart!
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The team has taken component in the generating and revising of ISO/TC100 international chain standard many several years in accomplishment and hosted the sixteenth ISO/TC100 Intercontinental annual conference in 2004. focus in energy transmission goods, CATV products, mechanical seal, hydraulic and Pheumatic, and advertising goods. We also can design and style and make non-regular items to meet customers’ unique requirements.
Q:What`s the MOQ of your products?
A:one established,we can also offer with the sample purchase. and the big-quantity.
Q:How could i know if the solution suitable for my EPTT?
A:Our sales will get in touch with with you to make certain the distinct size,knowledge and other EPTTant details of your aimed items.We make positive all the products suit for your EPTT.
Q:I want to uncover a new supplier for goods,can you?
A:Sure,we can provide the EPTT working day services for your consulting,we goal at becoming your most EPTTant supplier.
Q:What`s the payment terms of the buy?
A:As your necessity,we can acknowledge a number of types of payment phrases.
