Tag Archives: oem gear

China high quality China OEM CNC Machining High Precision Auto Planetary Gearbox CZPT Gear Motors for Trucks/Cars/Industrial Equipments with Hot selling

Product Description

Product Description

About the CNC Machining Speed Reducer with High Precision

The reducer is an independent closed transmission device between the prime mover and the working machine, used to reduce the speed and increase the torque to meet the needs of the work, in some occasions is also used to increase, known as the speed.

Selection of reducer should be based on the selection of working machine conditions, technical parameters, engine performance, economic and other factors, compare different types and varieties of reducer profile size, transmission efficiency, bearing capacity, quality, price, etc., choose the most suitable reducer.

Reducer is a relatively precise machine, the purpose of using it is to reduce the speed and increase the torque.

Product Parameters

Specification of CNC Machining Speed Reducer with High Precision

 

Maximum torque:  20,000NM
Maximum output speed:  <1200rpm
Maximum input speed:  <2500rpm
Ratio: 3:1 up to 4:1
Output type:  square shaft
hex shaft
flange

 

Our Advantages

Advantages of HangZhou CHINAMFG Industrial

    1. 20 years of experience in manufacturing and exporting
    2. OEM and custom-made service
    3. All kinds of castings can be manufactured according to the drawings, samples or specific industry standard
    4. Strong engineering team makes high quatliy
    5. The coordinated service(casting, machining and surface treatment) make lower price if possible
    6. Advanced-level equipments
    7. Full material testing process and quatliy control system

    8. Quality assurance and delivery on time

    Applications:

    Automotive Industrial
    Heavy Truck Industrial
    CNC Machining Industrial

     

    Factory Showing

    About CHINAMFG Industrial Company

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    Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
    Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
    Layout: Cycloidal
    Samples:
    US$ 700/Piece
    1 Piece(Min.Order)

    |

    Order Sample

    Customization:
    Available

    |

    Customized Request

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    Shipping Cost:

    Estimated freight per unit.







    about shipping cost and estimated delivery time.
    Payment Method:







     

    Initial Payment



    Full Payment
    Currency: US$
    Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

    cycloidal gearbox

    Suitability of Cycloidal Gearboxes for High-Torque Applications

    Cycloidal gearboxes are well-suited for high-torque applications due to their unique design and mechanical advantages. Here’s why they are suitable:

    • Multiple Engagement Points: Cycloidal gearboxes have multiple teeth in contact at any given moment, distributing the load over a larger area. This reduces wear and stress on individual teeth, making them capable of handling high torque.
    • High Load-Carrying Capacity: The design of the cycloidal mechanism, with its large number of pins and rollers, provides high load-carrying capacity. This makes them capable of transmitting significant torque without failure.
    • Tight Tolerances: The precision and tight tolerances in the construction of cycloidal gearboxes ensure smooth and efficient power transmission even under heavy loads.
    • Compact Design: Cycloidal gearboxes achieve high torque in a relatively compact size. This is particularly advantageous in applications where space is limited.
    • High Gear Ratio: Cycloidal gearboxes can achieve high gear ratios, allowing them to convert lower input speeds into higher output torque, which is essential in high-torque applications.

    These factors make cycloidal gearboxes a reliable choice for various high-torque applications across industries such as heavy machinery, robotics, material handling, and more.

    cycloidal gearbox

    Safety Measures for Operating Cycloidal Gear Systems

    Operating cycloidal gear systems requires careful attention to safety to prevent accidents and ensure the well-being of operators and personnel. Here are important safety measures to consider:

    • Training: Provide proper training to operators and maintenance personnel on the operation, maintenance, and potential hazards associated with cycloidal gear systems.
    • Protective Equipment: Operators should wear appropriate personal protective equipment (PPE) such as gloves, safety glasses, and protective clothing.
    • Lockout-Tagout: Implement lockout-tagout procedures to ensure that the system is de-energized and isolated before any maintenance or repair work begins.
    • Regular Inspections: Conduct routine inspections of the gear system to identify any signs of wear, damage, or abnormalities that could compromise safety or performance.
    • Lubrication: Follow the manufacturer’s recommendations for lubrication to maintain optimal performance and prevent overheating.
    • Temperature Monitoring: Install temperature sensors or monitoring devices to detect any excessive heat buildup in the gearbox, which could indicate a potential issue.
    • Proper Ventilation: Ensure that the area where the gear system operates is well-ventilated to prevent the accumulation of heat or harmful fumes.
    • Emergency Stop: Install emergency stop buttons or switches that can immediately shut down the system in case of an emergency.
    • Clearance Zones: Establish clear clearance zones around the gear system to prevent accidental contact with moving parts.
    • Regular Maintenance: Follow a scheduled maintenance routine to keep the gear system in optimal working condition and address any potential safety concerns.
    • Operator Awareness: Ensure that operators are aware of the gear system’s potential hazards and safe operating practices.
    • Warning Signage: Clearly mark areas where the gear system operates with appropriate warning signs and labels.
    • Emergency Procedures: Develop and communicate clear emergency procedures to respond to accidents, malfunctions, or other unexpected events.

    Prioritizing safety in the operation and maintenance of cycloidal gear systems is essential to prevent injuries and maintain a safe working environment.

    cycloidal gearbox

    How Does a Cycloidal Gearbox Work?

    A cycloidal gearbox operates on the principle of cycloidal motion to transmit rotational power. It consists of a set of components that work together to achieve smooth and efficient motion transmission:

    1. High-Speed Input Shaft: The gearbox is connected to a high-speed input shaft, typically driven by an electric motor or another power source.
    2. Cycloidal Pins or Rollers: Surrounding the input shaft are a series of cycloidal pins or rollers arranged in a circular pattern. These pins interact with the lobed profiles of the outer stationary ring.
    3. Outer Stationary Ring: The outer ring remains stationary and contains lobed profiles. The lobes are designed in a way that allows them to engage with the cycloidal pins as they rotate.
    4. Motion Transmission: As the input shaft rotates, it causes the cycloidal pins to move along the circular path. The interaction between the cycloidal pins and the lobed profiles of the outer ring results in a unique motion known as epicycloidal or hypocycloidal motion.

    This motion generates torque that is transferred from the input shaft to the output shaft of the gearbox. The main advantage of a cycloidal gearbox is its ability to provide high torque output in a compact design. The multiple points of contact between the pins and the lobes distribute the load, enhancing the gearbox’s load-carrying capacity.

    Cycloidal gearboxes are known for their smooth and controlled motion, making them suitable for applications requiring precise positioning and high torque capabilities, such as robotics, automation, and industrial machinery.

    China high quality China OEM CNC Machining High Precision Auto Planetary Gearbox CZPT Gear Motors for Trucks/Cars/Industrial Equipments   with Hot selling		China high quality China OEM CNC Machining High Precision Auto Planetary Gearbox CZPT Gear Motors for Trucks/Cars/Industrial Equipments   with Hot selling
    editor by CX 2024-03-27

    China OEM High Quality Marine Reduction Gear Box sequential gearbox

    Product Description

    Product Description

    Marine Gear Box Model Selection Notice

    Δ Function : CHINAMFG and reverse ,leave-joint, slow down and characterized by the thrust of propeller.
                          Marine Gear box and Main Engine composed of Marine Power Unit.

    Δ Transmission capacity:
        in the chart “Transmission Capacity”means the ratio of Engine’s continuous rating and rated speed;
        When you choose the Reduction Gear Ratio and Transmission Capacity its numeric should be less
        than its listed in the Chart.

    Δ The connection of gear box and engine shafting is not allowed to adopt rigid coupling.
       If the engine was installed in the elastic support, Gear box installed on the rigid support,
       pls contact with us to choose suitable high elastic coupling.

    Δ Here we listed some technical parameters for reference only;

    Δ Weight are approx;

     

    Reduction ratio(i) 2.03 2.59 3.04 3.62 4.11 4.65 5.06 5.47 5.81
    Transmission Capacity(kw/rpm) 0.10 0.093 0.088 0.077 0.70
    Rated propeller thrust: 29.4 KN Center distance:225mm
    When ahead running,the diversion of input shaft and output shaft : contrary Housing:6135Ca SAE 1
    Operation: push pull flexible shaft(recommended use);
    electronic control;
    Flywheel: 6135Ca SAE 14
    L*W*H:578×792×830mm Net weight:450kg

    QUALITY IS OUR CULTURE.

    IF YOU ARE INTERESTED IN OUR PRODUCTS, PLEASE FEEL FRE E TO CONTACT ME

    Hardness: Hardened Tooth Surface
    Type: 1
    Step: Four-Step
    Function: Change Drive Direction, Speed Changing
    Layout: Cycloidal
    Application: Machinery, Marine
    Customization:
    Available

    |

    Customized Request

    cycloidal gearbox

    Calculation of Reduction Ratio in a Cycloidal Gearbox

    The reduction ratio in a cycloidal gearbox can be calculated using the following formula:

    Reduction Ratio = (Number of Input Pins + Number of Output Pins) / Number of Output Pins

    In a cycloidal gearbox, the input pins engage with the lobes of the cam disc, while the output pins are engaged with the cycloidal pins of the output rotor. The reduction ratio determines the relationship between the number of input and output pins engaged at any given time.

    For example, if a cycloidal gearbox has 7 input pins and 14 output pins engaged, the reduction ratio would be:

    Reduction Ratio = (7 + 14) / 14 = 1.5

    This means that for every 1 revolution of the input pins, the output rotor will complete 1.5 revolutions. The reduction ratio is a key parameter that influences the output speed and torque of the cycloidal gearbox.

    cycloidal gearbox

    Noise and Vibration Considerations in Cycloidal Gearboxes

    Cycloidal gearboxes are generally known for their smooth and quiet operation. However, like any mechanical system, they can still exhibit some level of noise and vibration. Here are the key factors to consider:

    • Gear Design: The unique rolling contact design of cycloidal gears contributes to their relatively low noise levels. The teeth engagement is gradual and continuous, reducing impact forces and noise.
    • Lubrication: Proper lubrication is essential to minimize friction and noise. Using high-quality lubricants and maintaining proper lubrication levels can help reduce noise and vibration in cycloidal gearboxes.
    • Precision Manufacturing: Precise manufacturing processes and tight tolerances can help minimize irregularities in gear meshing, which can contribute to noise and vibration.
    • Load Distribution: Proper load distribution among multiple lobes in the cycloidal mechanism can help prevent localized stress concentrations that could lead to vibrations and noise.
    • Bearing Quality: High-quality bearings can contribute to smooth operation and reduce vibrations that could be transmitted to the gearbox housing.
    • Mounting and Installation: Proper mounting and alignment of the gearbox are important to ensure that it operates smoothly and without excessive vibrations.

    While cycloidal gearboxes are designed to minimize noise and vibration, it’s important to consider the specific application, environmental conditions, and operating parameters. Regular maintenance, proper lubrication, and selecting the appropriate gearbox size and type can all contribute to reducing noise and vibration levels in cycloidal gearboxes.

    cycloidal gearbox

    Disadvantages of Using a Cycloidal Gearbox

    While cycloidal gearboxes offer various advantages, they also come with some disadvantages that should be considered:

    • Lower Efficiency at High Speeds: Cycloidal gearboxes can experience a decrease in efficiency at high speeds due to increased friction and rolling resistance.
    • Complex Design: The internal arrangement of pins, lobes, and bearings can result in a relatively complex design, which may lead to higher manufacturing costs and maintenance challenges.
    • Limited Gear Ratio Range: Cycloidal gearboxes might have limitations in terms of achieving very high gear ratios, which can impact their suitability for certain applications.
    • Cost: The specialized design and precision manufacturing involved in producing cycloidal gearboxes can lead to higher upfront costs compared to other gearbox types.
    • Noise Generation: While generally quieter than some other types of gearboxes, cycloidal gearboxes can still produce noise during operation, which might need to be addressed in noise-sensitive applications.
    • Availability: Cycloidal gearboxes might not be as widely available as other gearbox types, potentially leading to longer lead times for procurement and replacement parts.
    • Limited Backlash Adjustability: While cycloidal gearboxes have minimal backlash, adjusting or fine-tuning the backlash might be more challenging compared to other gearbox types.

    Despite these disadvantages, cycloidal gearboxes remain a valuable choice for specific applications where their unique advantages outweigh the drawbacks.

    China OEM High Quality Marine Reduction Gear Box   sequential gearbox	China OEM High Quality Marine Reduction Gear Box   sequential gearbox
    editor by CX 2023-09-23

    China OEM High Quality Agriculture Tractor Gear Box cycloidal drive motor

    Item Description

    Evergreen Machinery’s Technological innovation Conditions:

    – Certification: ISO9001 & TS 16949 Certified
    – Products Substance Common: ISO, GB, ASTM, SAE, ISO, EN, DIN, JIS, BS
    – Solution weight assortment: .05 kg ~ 1000kg
    – Major process: Sand Casting, Shell casting, Deburring, Sandblasting, Machining, Heat Therapy, Leakage check, Surface treatment method… and many others 
    – Substance Offered: 
      1>Ductile Iron: QT400, QT450, QT500, QT600, QT700, QT800, and GGG40, GGG50, GGG60, GGG70, GGG80, and so on  
      2>Grey iron: HT100, HT150, HT200, HT250, HT300, HT350 and GG15, GG20, GG25, GG30, GG35, GG40
      3>Other Substance:Solid Iron, Steel, Aluminum, Brass, Alloys or as for every customer specifications, and so on
    – Application: Professional/E, Auto CAD, Solidwork
    – Drawings: 2nd & 3D Drawings (Igs, PDF, JPEG, DWG, CAXA, UG, Stp…etc.) could be manufactured and presented based on the samples. 

    Evergreen Machinery’s Tooling and Mildew:

    – CZPT daily life: Semi-permanent
    – Tooling Leadtime: 2 weeks, based on the structure and dimension
    – Tooling & CZPT servicing:  Be liable by CZPT Machinery

    Evegreen Machinery’s Good quality control:

    – Faulty items price:  ≤ .1%.
    – High quality Handle:  Sample and pilot operate will be offered 100% inspection in the course of generation and ahead of cargo, Sample check out for mass generation in accordance to ISO normal or customer requirements
    – Test gear:  Spectrum Analyzer, CMM, Hardness check tools, Tension check equipment
    – Right after-revenue providers:  Obtainable
    – Top quality situation:  Traceable

    Why HangZhou CZPT Machinery?

    –  Abundant encounter: 25 years of expertise in casting and forging for European and U.S. markets.
    –  OEM & ODM items application: Vehicle components, Engine elements, Agriculture gear areas, Practice parts, Valve, Pump… and so on
    –  Materials: 1> Grey Iron: HT100/HT150/HT200/HT250/HT300/HT350
                     2>Ductile Iron: QT400/QT450/QT500/QT600
    –  Material Regular: ASTM, SAE, JIS, BS, DIN, ISO, GB
    –  Item weight: .05kg ~1000kg
    –  Machining gear: CNC, Lathe equipment, Milling equipment, Drilling device… and so on
    –  Take a look at gear: Optical Spectrum Analyzer, CMM, Hardness check equipment, Tensile check equipment
    –  Surface area treatment method: Blacking, Polishing, Anodize, Painting, Chrome plating, Zinc plating,Nickel plating, Tinting, Power coating, E-coating… and so on
    –  Utilized application for specification drawings: Professional/E, Auto CAD, Solidwork, CAXA, UG… etc
    –  Additional offered procedure: Turning, slicing, milling, grinding, drilling, reaming, welding, stamping and threading


    (sand casting workshop)

    (Evergreen Machinery’s Patents)

    What can CZPT Machinery supply, what projects can you comprehensive by means of us?

    Our primary organization in metallic products, and our solution variety largely covers Metallic perform, Aluminum Casting, Expenditure/Precision casting metal, Sand casting, Forging…and many others.
    These goods utilized in Wind electrical power, Turbine, large duty Truck, Train, Hydraulic Cylinder, Motor, Agriculture products, Lighting, Marine and Mining equipment, Components, CZPT breeding, and so forth.

    (Sand casting workshop)

    Evergreen Machinery’s Capacity & Ability:

    – Potential:   1>Al die casting: 3000~4000 ton per yr
                       2>Sand casting: 10000 ton for each 12 months
                       3>Investment casting: 2000 ton for every year
                       4> Forging: 8000 ton for each yr
    – Certification: EN15085 & ISO3834 welding certificate
    – Machining gear: CNC, Lathe equipment, Milling machine, Drilling machine, Grinding equipment… etc
    – Examination products: Optical Spectrum Analyzer, CMM, Hardness test equipment, Tensile test machine
    – Area therapy: Powder coating, Anodization, Chrome plating, Portray, Sand blasting, Galvanization

    (expense casting workshop)

    Evergreen Machinery’s High quality & Service:

    Evergreen Machinery’s top quality philosophy is “No Compromise“.

    We have a various customer variety CZPT above 30 international locations and areas, Germany, United states of america, Australia & Japan are our primary marketplaces. We are fully commited to serve our buyer by supplying quality merchandise and solutions. For our first buyers, we supply goods and companies that meet up with or exceed their anticipations every time essential. For our emerging marketplace consumers, we provide worth-extra, cost-effective items every time attainable.

    Welcome to visit CZPT Equipment (the photograph demonstrates the customer and our standard supervisor Walt Wang)

     

                                        Method Variety                          MATERIAL STHangZhouRD
              Sand Casting Eco-friendly Sand Grey Iron, Ductile Iron, Malleable Iron, Brass, Bronze         ISO
            GB
          ASTM
           SAE       
            BS
            JIS
            DIN
            
    Furan Resin Sand
    Cold Harden Resin Sand
           Investment casting       Water galss casting Stainless Metal, Carbon Metal, Particular Alloy Metal Bronze, Brass, Aluminum
    Missing wax casting
                     Forging                                                        Sizzling Forging Stainless Steel, Carbon Steel, Alloy Streel, Brass, Aluminum
    Warm Forging
    Chilly Forging
    Machining and other additional processiong                 Stamping, reducing, welding, sprucing,sand blasting…… All metal content

    Who We Provide? You are our good quality buyer!

    The Apps of Our OEM Personalized Metal Parts Engine parts, Auto elements, Machinery Elements, Rail Train parts, Truck Parts,Tractor Areas, Construction Equipment, Agriculture Products,Other industrial fields.

    Evergreen Machinery’s FAQ:

    Q: Do you make personalized products or completed areas?
    A: Of course,all elements are not in stock, custom made in accordance to customer’s drawings or samples! If you have any areas to be produced, you should truly feel free of charge to deliver your drawings/samples to us. 
    Q: Will my drawing be risk-free after you get it?
    A: Yes, we will not release your design to 3rd party except if with your permission. And we can indicator the NDA just before you send the drawing. 
    Q: What is the MOQ?
    A: Typically we will not have a MOQ, but the a lot more, the cheaper. In addition to, we are pleased to make prototype element or sample for clientele to guarantee good quality common.
    Q: Whether or not some samples can be presented?
    A: Sure, just need to have some sample cost, we will return it back when continue into mass generation. If a molded is needed, we will demand the mould price prior to beginning. Then the mildew belongs to customer.
    Q: What is your products range?
    A: OEM & ODM items range: Car areas, Truck Elements, Motor areas, Agriculture equipment areas, Prepare elements, Hardware, and many others.
    Q: What’s machining devices do you have?
    A: CNC, Lathe machine, Milling equipment, Drilling machine, and so on
    Q: Do you have any take a look at equipment?
    A: Optical Spectrum Analyzer, CMM, Hardness take a look at gear, Tensile examination machine
    Q: How to deal with it when they are identified to be in poor top quality?
    A:  Please relaxation assured that all our merchandise are QC inspected and acknowledged with inspection report just before supply and generally there will be no non-conformance in situation of non-conformance, make sure you make contact with us instantly, just take some pictures or films, we will verify the issues and have them reworked or fixed or replaced at the 1st time, the ensuing transportation fees will be borne by our firm. 

    US $36
    / pcs
    |
    200 pcs

    (Min. Order)

    ###

    Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
    Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
    Layout: Cycloidal
    Hardness: Hardened
    Installation: Vertical Type
    Step: Three-Step

    ###

    Samples:
    US$ 12/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    ###

    Customization:

    ###

                                        PROCESS TYPE                          MATERIAL STANDARD
              Sand Casting Green Sand Grey Iron, Ductile Iron, Malleable Iron, Brass, Bronze         ISO
            GB
          ASTM
           SAE       
            BS
            JIS
            DIN
            
    Furan Resin Sand
    Cold Harden Resin Sand
           Investment casting       Water galss casting Stainless Steel, Carbon Steel, Special Alloy Steel Bronze, Brass, Aluminum
    Lost wax casting
                     Forging                                                        Hot Forging Stainless Steel, Carbon Steel, Alloy Streel, Brass, Aluminum
    Warm Forging
    Cold Forging
    Machining and other further processiong                 Stamping, cutting, welding, polishing,sand blasting…… All metal material
    US $36
    / pcs
    |
    200 pcs

    (Min. Order)

    ###

    Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
    Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
    Layout: Cycloidal
    Hardness: Hardened
    Installation: Vertical Type
    Step: Three-Step

    ###

    Samples:
    US$ 12/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    ###

    Customization:

    ###

                                        PROCESS TYPE                          MATERIAL STANDARD
              Sand Casting Green Sand Grey Iron, Ductile Iron, Malleable Iron, Brass, Bronze         ISO
            GB
          ASTM
           SAE       
            BS
            JIS
            DIN
            
    Furan Resin Sand
    Cold Harden Resin Sand
           Investment casting       Water galss casting Stainless Steel, Carbon Steel, Special Alloy Steel Bronze, Brass, Aluminum
    Lost wax casting
                     Forging                                                        Hot Forging Stainless Steel, Carbon Steel, Alloy Streel, Brass, Aluminum
    Warm Forging
    Cold Forging
    Machining and other further processiong                 Stamping, cutting, welding, polishing,sand blasting…… All metal material

    The Cyclonoidal Gearbox

    Basically, the cycloidal gearbox is a gearbox that uses a cycloidal motion to perform its rotational movement. It is a very simple and efficient design that can be used in a variety of applications. A cycloidal gearbox is often used in applications that require the movement of heavy loads. It has several advantages over the planetary gearbox, including its ability to be able to handle higher loads and higher speeds.helical gearbox

    Dynamic and inertial effects of a cycloidal gearbox

    Several studies have been conducted on the dynamic and inertial effects of a cycloidal gearbox. Some of them focus on operating principles, while others focus on the mathematical model of the gearbox. This paper examines the mathematical model of a cycloidal gearbox, and compares its performance with the real-world measurements. It is important to have a proper mathematical model to design and control a cycloidal gearbox. A cycloidal gearbox is a two-stage gearbox with a cycloid disc and a ring gear that revolves around its own axis.
    The mathematical model is made up of more than 1.6 million elements. Each gear pair is represented by a reduced model with 500 eigenmodes. The eigenfrequency for the spur gear is 70 kHz. The modally reduced model is a good fit for the cycloidal gearbox.
    The mathematical model is validated using ABAQUS software. A cycloid disc was discretized to produce a very fine model. It requires 400 element points per tooth. It was also verified using static FEA. This model was then used to model the stiction of the gears in all quadrants. This is a new approach to modelling stiction in a cycloidal gearbox. It has been shown to produce results comparable to those of the EMBS model. The results are also matched by the elastic multibody simulation model. This is a good fit for the contact forces and magnitude of the cycloid gear disc. It was also found that the transmission accuracy between the cycloid gear disc and the ring gear is about 98.5%. However, this value is lower than the transmission accuracy of the ring gear pair. The transmission error of the corrected model is about 0.3%. The transmission accuracy is less because of the lower amount of elastic deformation on the tooth flanks.
    It is important to note that the most accurate contact forces for each tooth of a cycloid gearbox are not smooth. The contact force on a single tooth starts with a linear rise and then ends with a sharp drop. It is not as smooth as the contact force on a point contact, which is why it has been compared to the contact force on an ellipse contact. However, the contact on an ellipse contact is still relatively small, and the EMBS model is not able to capture this.
    The FE model for the cycloid disc is about 1.6 million elements. The most important part of the FE model is the discretization of the cycloid disc. It is very important to do the discretization of the cycloid gear disc very carefully because of the high degree of vibration that it experiences. The cycloid disc has to be discretized finely so that the results are comparable to those of a static FEA. It has to be the most accurate model possible in order to be able to accurately simulate the contact forces between the cycloid disc and the ring gear.helical gearbox

    Kinematics of a cycloidal drive

    Using an arbitrary coordinate system, we can observe the motion of components in a cycloidal gearbox. We observe that the cycloidal disc rotates around fixed pins in a circle, while the follower shaft rotates around the eccentric cam. In addition, we see that the input shaft is mounted eccentrically to the rolling-element bearing.
    We also observe that the cycloidal disc rotates independently around the eccentric bearing, while the follower shaft rotates around an axis of symmetry. We can conclude that the cycloidal disc plays a pivotal role in the kinematics of a cycloidal gearbox.
    To calculate the efficiency of the cycloidal reducer, we use a model that is based on the non-linear stiffness of the contacts. In this model, the non-linearity of the contact is governed by the non-linearity of the force and the deformation in the contact. We have shown that the efficiency of the cycloidal reducer increases as the load increases. In addition, the efficiency is dependent on the sliding velocity and the deformations of the normal load. These factors are considered as the key variables to determine the efficiency of the cycloidal drive.
    We also consider the efficiency of the cycloidal reducer with the input torque and the input speed. We can calculate the efficiency by dividing the net torque in the ring gear by the output torque. The efficiency can be adjusted to suit different operating conditions. The efficiency of the cycloidal drive is increased as the load increases.
    The cycloidal gearbox is a multi-stage gearbox with a small shaft oin and a big shaft. It has 19 teeth and brass washers. The outer discs move in opposition to the middle disc, and are offset by 180 deg. The middle disc is twice as massive as the outer disc. The cycloidal disc has nine lobes that move by one lobe per drive shaft revolution. The number of pins in the disc should be smaller than the number of pins in the surrounding pins.
    The input shaft drives an eccentric bearing that is able to transmit the power to the output shaft. In addition, the input shaft applies forces to the cycloidal disk through the intermediate bearing. The cycloidal disk then advances in 360 deg/pivot/roller steps. The output shaft pins then move around in the holes to make the output shaft rotate continuously. The input shaft applies a sinusoidal motion to maintain the constant speed of the base shaft. This sine wave causes small adjustments to the follower shaft. The forces applied to the internal sleeves are a part of the equilibrium mechanism.
    In addition, we can observe that the cycloidal drive is capable of transmitting a greater torque than the planetary gear. This is due to the cycloidal gear’s larger axial length and the ring gear’s smaller hole diameter. It is also possible to achieve a positive fit between the fixed ring and the disc, which is achieved by toothing between the fixed ring and the disc. The cycloidal disk is usually designed with a short cycloid to minimize unbalance forces at high speeds.helical gearbox

    Comparison with planetary gearboxes

    Compared to planetary gearboxes, the cycloidal gearbox has some advantages. These advantages include: low backlash, better overload capacity, a compact design, and the ability to perform in a wide range of applications. The cycloidal gearbox has become popular in the multi-axis robotics market. The gearbox is also increasingly used in first joints and positioners.
    A cycloidal gearbox is a gearbox that consists of four basic components: a cycloid disk, an output flange, a ring gear, and a fixed ring. The cycloid disk is driven by an eccentric shaft, which advances in a 360deg/pivot/roller step. The output flange is a fixed pin disc that transmits the power to the output shaft. The ring gear is a fixed ring, and the input shaft is connected to a servomotor.
    The cycloidal gearbox is designed to control inertia in highly dynamic situations. These gearboxes are generally used in robotics and positioners, where they are used to position heavy loads. They are also commonly used in a wide range of industrial applications. They have higher torque density and a low backlash, making them ideal for heavy loads.
    The output flange is also designed to handle a torque of up to 500 Nm. Its rotational speed is lower than the planet gearbox, but its output torque is much higher. It is designed to be a high-performance gearbox, and it can be used in applications that need high ratios and a high level of torque density. The cycloid gearbox is also less expensive and has less backlash. However, the cycloidal gearbox has disadvantages that should be considered when designing a gearbox. The main problem is vibrations.
    Compared to planetary gearboxes, cycloidal gearboxes have a smaller overall size and are less expensive. In addition, the cycloid gearbox has a large reduction ratio in one stage. In general, cycloidal gearboxes have single or two stages, with the third stage being less common. However, the cycloid gearbox is not the only type of gearbox that has this type of configuration. It is also common to find a planetary gearbox with a single stage.
    There are several different types of cycloidal gearboxes, and they are often referred to as cycloidal speed reducers. These gearboxes are designed for any industry that uses servos. They are shorter than planetary gearboxes, and they are larger in diameter for the same torque. Some of them are also available with a ratio lower than 30:1.
    The cycloid gearbox can be a good choice for applications where there are high rotational speeds and high torque requirements. These gearboxes are also more compact than planetary gearboxes, and are suitable for high-torque applications. In addition, they are more robust and can handle shock loads. They also have low backlash, and a higher level of accuracy and positioning accuracy. They are also used in a wide range of applications, including industrial robotics.
    China OEM High Quality Agriculture Tractor Gear Box     cycloidal drive motorChina OEM High Quality Agriculture Tractor Gear Box     cycloidal drive motor
    editor by czh 2023-01-16

    China OEM YinXin speed reducer 8000 series cycloidal gear box for lifting transportation with Best Sales

    Gearing Arrangement: Cycloidal
    Output Torque: 2.6-1195N.M
    Input Speed: 300-1800Rpm
    Output Speed: 0.16-1571r/min
    cycloidal gearbox: Cycloidal Gearbox Reducer
    Color: Blue
    Product name: BLD Cycloid Speed Reducer
    Application: Mining Plant
    Material: Steel
    Bearing: NSK
    Certificate: ISO9001
    Ratio: 5-100
    Mounting Position: Vertical (flange Mounted)
    Input Form: IEC Flange
    Packaging Details: wooden box

    Cycloidal gear reducer is a principle adopted K-H-V Planetary Gear less innovative gear. Its transmission process as follows : input shaft equipped with a 180-degree dislocation of the double eccentric sets, replaced with 2 eccentric turn as a roller bearing arm, the formation of H-, 2 cycloid round hole at the center shall uplink Eccentric Roller Bearings arm, which cycloidal gear needle round and meshing phase, comprising a difference of the teeth meshing with the gearbox.

    Type
    stage
    Model
    Ratio
    Nominal Power (KW)
    Nominal Torque(N.m)

    X/B Series Cycloidal Reducer
    Single reducer
    B09/X1
    9-87
    0.55-0.18
    26-50

    B0/X2
    1.1-0.18
    58-112

    B1/X3
    0.55-0.18
    117-230

    B2/X4
    4-0.55
    210-400

    B3/X5
    11-0.55
    580-1571

    B4/X6/X7
    11-2.2
    580-1670

    B5/X8
    18.5-2.2
    1191-3075

    B6/X9
    15-5.5
    5183-5605

    B7/X10
    11-45
    7643

    Type
    stage
    Model
    Ratio
    Nominal Power (KW)
    Nominal Torque(N.m)

    X/B Series Cycloidal reducer
    Double reducer
    B10/X32
    99-7569
    0.37-0.18
    175

    B20/X42
    1.1-0.18
    600

    B31/X53
    2.2-0.25
    1250

    B41/X63
    2.2-0.25
    1179-2500

    B42/X64
    4-0.55
    2143-2500

    B52/X84
    4-0.55
    2143-5000

    B53/X85
    7.5-0.55
    5000

    B63/X95
    7.5-0.55
    5893-8820

    B74/X106
    11-2.2
    11132-12000

    B84/X117
    11-2.2
    11132-16000

    Main FeaturesAll planetary cycloidal reducer rotating device can be divided into 3 parts:input part,deceleration part and output part.
    Dislocation on the input shaft is equipped with a 180℃ of double eccentric sleeve,equipped with 2 ball bearings on the eccentric sleeve,the formation of H 2 cycloid gear center hole is the eccentric sleeve on the turning arm bearing raceway,and by a groud of cycloid gear and pin gear ring of gear meshing,less bad tooth meshing reduction mechanism to form,(in order to reduce friction,in small ratio of speed reducer,the needle with needle teeth on the gear set).When the input shaft with eccentric sleeve rotation for a week,as a result of the cycloid gear tooth profile curve characteristics and restricted by needle on the gear teeth,the movement of the cycloid gear becoming both revolution and rotation of the plane movement,and input shaft aremade for a week,eccentric sleeve also turn the week,cycloid gear in the opposite direction around a big tooth difference reduction is obtained, then with the help pf W output mechanism,the cycloid gear rotates at low speed movement through the pin shaft,passed to the output shaft,low output speed can be achieved.
    Characteristics:1.Cycloid reducer big reduction ratio, high efficiency: a reduction gear ratio is 9~87, WPL Series Servo Motor Planetary Speed Reducer (WPL40, WPL60, WPL90, WPL120, WPL160) the two-stage reduction gear ratio is 121 ~ 5133, multistage combination can reach tens of thousands, and the needle tooth meshing line type rolling friction, the meshing surface no relative sliding, so a reduction efficiency of 94%.2.Pin wheel reducer smooth running, low noise: the teeth contact at the same time when in operation, the coincidence degree high, stable running, strong overload capacity, low vibration and noise, a variety of models, small noise.3. The use of reliable, long life: because the main part is made of high carbon alloy steel quenching (HRC58-62), and then grinding, and cycloid gear and pin gear set mesh transfer to the pin gear form rolling friction pair, friction coefficient is small, so that the meshing zone no relative sliding, wear small, so durable.4. Compact structure, small volume: compared with other reducer with the power of the above weight, small volume 1/3, as is the planetary transmission, the input shaft and the output shaft in the same axis, in order to obtain the smallest possible size.
    Our Company HangZhou Yinxin Electromechanical Facilities Co. LtdHangZhou Yinxin Electromechanical Equipment Co., Ltd.is a gift enterprise integrating development, Chinese Factory Hot Sale Custom Axle Shaft design, production and sales,Main promoting products include reducer motor,water pump,construction machinery and parts,bearings,hardware and electrical equipment,plastic products,Labour protection appliance.Our company always follow the operation concept which contains people-oriented, innovation as the soul,be prepared for danger in times of peace, unremitting……
    Application area Certifications Sales territory Packing & Delivery

    Packaging

    Size
    500 (L) * 500 (W) * 400 (D)

    Weight
    1.2 T

    Packaging Details
    The normal package is wooden box(Size: L*W*H). If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request.

    Packaging

    Size
    500 (L) * 500 (W) * 400 (D)

    Weight
    1.2 T

    Packaging Details
    The normal package is wooden box(Size: L*W*H). If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request.

    FAQQ1: Are you trading company or manufacturer ?A: We are a manufacturer in ZheJiang China.welcome to our factory to have a visit.
    Q2: How we select models and specifications?A:You can email us the series name & code (for example: WJ series worm reducer) as well as requirement details, such as motor power, output speed or ratio, service factor or your application…as much data as possible. If you can supply some pictures or drawings, it is better.
    Q3: How is your price? Can you offer any discount?A: We will give the best price we can base on your needs and the quantities.
    Q4: How long should I wait for the feedback after I send the enquiry?A: Within 12 hours.
    Q5: What is your product warranty period?A:We offer 1 year warranty since the vessel departure date left China.
    Q6: What industries are your gearboxes being used?A:Our gearboxes are widely applied to metallurgical equipment, mining equipment, automation equipment, food machinery, Manufacturer Custom GT2 Timing Belt Pulley packaging equipment, tobacco equipment and so on.

    The Parts of a Gearbox

    There are many parts of a Gearbox, and this article will help you understand its functions and components. Learn about its maintenance and proper care, and you’ll be on your way to repairing your car. The complexity of a Gearbox also makes it easy to make mistakes. Learn about its functions and components so that you’ll be able to make the best choices possible. Read on to learn more. Then, get your car ready for winter!
    gearbox

    Components

    Gearboxes are fully integrated mechanical components that consist of a series of gears. They also contain shafts, bearings, and a flange to mount a motor. The terms gearhead and gearbox are not often used interchangeably in the motion industry, but they are often synonymous. Gearheads are open gearing assemblies that are installed in a machine frame. Some newer designs, such as battery-powered mobile units, require tighter integration.
    The power losses in a gearbox can be divided into no-load and load-dependent losses. The no-load losses originate in the gear pair and the bearings and are proportional to the ratio of shaft speed and torque. The latter is a function of the coefficient of friction and speed. The no-load losses are the most serious, since they represent the largest proportion of the total loss. This is because they increase with speed.
    Temperature measurement is another important preventive maintenance practice. The heat generated by the gearbox can damage components. High-temperature oil degrades quickly at high temperatures, which is why the sump oil temperature should be monitored periodically. The maximum temperature for R&O mineral oils is 93degC. However, if the sump oil temperature is more than 200degF, it can cause seal damage, gear and bearing wear, and premature failure of the gearbox.
    Regardless of its size, the gearbox is a crucial part of a car’s drivetrain. Whether the car is a sports car, a luxury car, or a farm tractor, the gearbox is an essential component of the vehicle. There are two main types of gearbox: standard and precision. Each has its own advantages and disadvantages. The most important consideration when selecting a gearbox is the torque output.
    The main shaft and the clutch shaft are the two major components of a gearbox. The main shaft runs at engine speed and the countershaft may be at a lower speed. In addition to the main shaft, the clutch shaft has a bearing. The gear ratio determines the amount of torque that can be transferred between the countershaft and the main shaft. The drive shaft also has another name: the propeller shaft.
    The gears, shafts, and hub/shaft connection are designed according to endurance design standards. Depending on the application, each component must be able to withstand the normal stresses that the system will experience. Oftentimes, the minimum speed range is ten to twenty m/s. However, this range can differ between different transmissions. Generally, the gears and shafts in a gearbox should have an endurance limit that is less than that limit.
    The bearings in a gearbox are considered wear parts. While they should be replaced when they wear down, they can be kept in service much longer than their intended L10 life. Using predictive maintenance, manufacturers can determine when to replace the bearing before it damages the gears and other components. For a gearbox to function properly, it must have all the components listed above. And the clutch, which enables the transmission of torque, is considered the most important component.
    gearbox

    Functions

    A gearbox is a fully integrated mechanical component that consists of mating gears. It is enclosed in a housing that houses the shafts, bearings, and flange for motor mounting. The purpose of a gearbox is to increase torque and change the speed of an engine by connecting the two rotating shafts together. A gearbox is generally made up of multiple gears that are linked together using couplings, belts, chains, or hollow shaft connections. When power and torque are held constant, speed and torque are inversely proportional. The speed of a gearbox is determined by the ratio of the gears that are engaged to transmit power.
    The gear ratios in a gearbox are the number of steps a motor can take to convert torque into horsepower. The amount of torque required at the wheels depends on the operating conditions. A vehicle needs more torque than its peak torque when it is moving from a standstill. Therefore, the first gear ratio is used to increase torque and move the vehicle forward. To move up a gradient, more torque is required. To maintain momentum, the intermediate gear ratio is used.
    As metal-to-metal contact is a common cause of gearbox failure, it is essential to monitor the condition of these components closely. The main focus of the proactive series of tests is abnormal wear and contamination, while the preventative tests focus on oil condition and additive depletion. The AN and ferrous density tests are exceptions to this rule, but they are used more for detecting abnormal additive depletion. In addition, lubrication is critical to the efficiency of gearboxes.
    gearbox

    Maintenance

    Daily maintenance is a critical aspect of the life cycle of a gearbox. During maintenance, you must inspect all gearbox connection parts. Any loose or damaged connection part should be tightened immediately. Oil can be tested using an infrared thermometer and particle counters, spectrometric analysis, or ferrography. You should check for excessive wear and tear, cracks, and oil leaks. If any of these components fail, you should replace them as soon as possible.
    Proper analysis of failure patterns is a necessary part of any preventative maintenance program. This analysis will help identify the root cause of gearbox failures, as well as plan for future preventative maintenance. By properly planning preventative maintenance, you can avoid the expense and inconvenience of repairing or replacing a gearbox prematurely. You can even outsource gearbox maintenance to a company whose experts are knowledgeable in this field. The results of the analysis will help you create a more effective preventative maintenance program.
    It is important to check the condition of the gearbox oil periodically. The oil should be changed according to its temperature and the hours of operation. The temperature is a significant determinant of the frequency of oil changes. Higher temperatures require more frequent changes, and the level of protection from moisture and water reduces by 75%. At elevated temperatures, the oil’s molecular structure breaks down more quickly, inhibiting the formation of a protective film.
    Fortunately, the gear industry has developed innovative technologies and services that can help plant operators reduce their downtime and ensure optimal performance from their industrial gears. Here are 10 steps to ensure that your gearbox continues to serve its purpose. When you are preparing for maintenance, always keep in mind the following tips:
    Regular vibration analysis is a vital part of gearbox maintenance. Increased vibration signals impending problems. Visually inspect the internal gears for signs of spiraling and pitting. You can use engineers’ blue to check the contact pattern of gear teeth. If there is a misalignment, bearings or housings are worn and need replacement. Also make sure the breathers remain clean. In dirty applications, this is more difficult to do.
    Proper lubrication is another key factor in the life of gearboxes. Proper lubrication prevents failure. The oil must be free of foreign materials and have the proper amount of flow. Proper lubricant selection depends on the type of gear, reduction ratio, and input power. In addition to oil level, the lubricant must be regulated for the size and shape of gears. If not, the lubricant should be changed.
    Lack of proper lubrication reduces the strength of other gears. Improper maintenance reduces the life of the transmission. Whether the transmission is overloaded or undersized, excessive vibration can damage the gear. If it is not properly lubricated, it can be damaged beyond repair. Then, the need for replacement gears may arise. However, it is not a time to waste a lot of money and time on repairs.

    China OEM YinXin speed reducer 8000 series cycloidal gear box for lifting transportation  with Best SalesChina OEM YinXin speed reducer 8000 series cycloidal gear box for lifting transportation  with Best Sales

    China OEM 12v High Quality 1501 Micro 3.6v 5v Electric Precision Dc Gear 15 Rpm Reducer Motor 12volt Miniature Gearbox near me shop

    Model Number: N20AGB
    Usage: Home Appliance, Car, FAN, Other
    Type: GEAR MOTOR
    Torque: 10-1500gf.cm
    Construction: Permanent Magnet
    Commutation: Brush
    Protect Feature: Totally Enclosed
    Speed(RPM): 5-3000RPM
    Continuous Current(A): 0.1-1A
    Efficiency: IE 1
    Certification: ce, RoHS, Other
    Direction of Rotation: CWCCW
    Gearbox Material: metal
    Gearbox length: 9mm, 12mm
    Gearbox dimension: 12mm
    Gearbox ratio: 1:10 to 1: 1000
    Shaft Material: Carbon Steel or Stainless Steel
    Shaft type: D-cut, round or keyway
    Shaft diameter: 3MM
    Motor net weight: 11g
    product name: Precision Dc Gear 15 Rpm Reducer Motor 12volt Miniature Gearbox
    Packaging Details: 1. Ctn size:32*28*26cm 2. 20pcs per ctn, 5pcs per layer(foam packing) 3. N.W.: (1-18)kgs, G.W.: (2-19)kgs 4. As customer’s requested
    Port: HangZhou ZheJiang

    12v High Quality 150:1 Micro 3.6v 5v Electric Precision Dc Gear 15 Rpm Reducer Motor 12volt Miniature Gearbox
    1. Motor Pictures

    2. Motor Specifications (Can be Customized)

    Part Number
    N20AGB

    Dimension
    12mm*24mm

    Voltage
    DC Input 3v,6v,9v,12v,24v(Can be Customized)

    Power
    0.1-0.4w (Can be Customized)

    Speed
    Variable speed from 5-3000rpm (Can be Customized)

    Torque
    10-1500gf.cm (Can be Customized)

    Shaft
    shaft Dia: 3mmshaft material: 40Cr /Carbon Steel /Stainless SteelShaft type: Bare /D-Cut /Double D-Cut /Pin Hole /Keyway shaft (Can be Customized)

    Bearing At Output
    Ball bearing / Sleeve bearing

    Accessories
    Wires, Connectors, Gearbox, Encoder, etc (Optional)

    Weight
    11g

    Note
    Motor specs such as voltage, speed, torque, shaft can be customized. Please contact us if didn’t find a suitable motor from our specifications.

    Note: It’s just the typical technical data for your reference, The specification such as voltage, speed, torque, 250 Watt Dc Motor Electric Wheelchair Kits Wheel 24V Wheelchair Dc Motor and shaft can be customized.

    3. Motor Details and Typical Applications

    4. Related Products

    Company Information 1. Basic Information

    HangZhou CZPT Co. Ltd is a manufacturer and exporter of various of motors with over 10 years experience.Our product ranges include:1) DC Brush Motor: 6-130mm diameter, 0.01-1000W output power2) DC Spur Gear Motor: 12-110mm diameter, 0.1-300W output power3) DC Planetary Gear Motor: 10-82mm diameter, 0.1-100W output power 4) Brushless DC Motor: 28-110mm, 5-1500W output power 5) Stepper Motor: NEMA 08 to NEMA 43, Can with gearbox and lead screw6) Servo Motor: 42mm to 130mm diameter, 50-4000w 7) AC Gear Motor: 49 to 100mm diameter, 6-140 output power

    2. Manufacturing Plant

    3. Certifications

    Packaging & Shipping 1. Packing

    2. Delivery

    Payment Method

    Customer Visits FAQ
    Q: What’re your main products?A: We currently produce Brushed Dc Motors, Brushed Dc gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors and Ac Motors etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.Q: How to select a suitable motor?A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.Q: Do you have a customized service for your standard motors?A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, Nice looking good price motorized shaft driving ATV electric tricycle for adults or capacitors or EMC we can make it too.Q: Do you have an individual design service for motors?A: Yes, we would like to design motors individually for our customers, but it may need some CZPT charge and design charge.
    Q: Can I have samples for testing first?A: Yes, definitely you can. After confirmed the needed motor specs, we will quote and provide a proforma invoice for samples, once we get the payment, we will get a PASS from our account department to proceed samples accordingly.Q: How do you make sure motor quality?A: We have our own inspection procedures: for incoming materials, we have signed sample and drawing to make sure qualified incoming materials; for the production process, we have tour inspection in the process and final inspection to make sure qualified products before shipping.Q: What’s your lead time?A: Generally speaking, our regular standard product will need 25-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific ordersQ: What’s your payment term?A: For all our new customers, we will need a 40% deposit, 60% paid before shipment.Q: When will you reply after got my inquiries?A: We will respond within 24 hours once get your inquiries.Q: How can I trust you to make sure my money is safe?A: We are certified by the third party SGS and we have exported to over 85 countries up to June.2017. You can check our reputation with our current customers in your country (if our customers do not mind), or you can order via Alibaba to get trade assurance from Alibaba to make sure your money is safe.Q: What’s the minimum order quantity?A: Our minimum order quantity depends on different motor models, please email us to check. Also, we usually do not accept personal use of motor orders. Q: What’s your shipping method for motors?A: For samples and packages less than 100kg, we usually suggest express shipping; For heavy packages, we usually suggest air shipping or sea shipping. But it all depends on our customers’ needs.Q: What certifications do you have?A: We currently have CE and ROSH certifications.Q: Can you send me your price list?A: Since we have hundreds of different products, and price varies per different specifications, we are not CZPT to offer a price list. But we can quote within 24 hours once got your inquiries to make sure you can get the price in time.Q: Can I visit your company?A: Yes, welcome to visit our company, Hot Sale dirt bike electric offroad motorcycles motocross motocross Petrol Powered Two Wheels Motocross 300 but please let us know at least 2 weeks in advance to help us make sure no other meetings during the day you visit us.Thanks!

    Types of Vehicle Gearboxes

    In a vehicle, there are many types of gearboxes available. There are planetary gearboxes, Coaxial helical gearboxes, and skew bevel helical gearboxes, among others. In this article, we’ll cover all of them and help you determine which type of gearbox would be right for your vehicle. Also, we’ll discuss how each differs from the others.
    gearbox

    planetary gearbox

    A planetary gearbox is composed of three main components: a sun gear, an input bevel gear, and an output shaft. A planetary gearbox can have different output torques and ratios. The basic model of a planetary gearbox is highly efficient and transmits 97% of the power input. There are several kinds of planetary gearboxes, depending on the type of operation. In general, there are three types: the simple, the intermediate, and the complex.
    The price of a planetary gearbox can vary a lot, and it’s important to know what you’ll need. Different manufacturers produce different planetary gearboxes, so check with a manufacturer to see what they have available. Make sure to check the quality of the planetary gearbox before making a final purchase. In addition, be sure to compare the prices and the availability of a particular product. A quality planetary gearbox will provide years of trouble-free operation and will not break your bank.
    Planetary gears feature an integer number of teeth. Each planet has teeth that must mesh with its ring or sun. The number of planets, ring, and tooth count of each gear determine whether the teeth mesh. Some planets have fewer teeth than others, so they mesh better than others. However, compound planets can be more flexible and achieve higher reduction ratios. If you’re looking for a planetary gearbox for your next project, consider getting in touch with a manufacturer who specializes in this technology.
    When it comes to construction, a planetary gearbox is no exception. It’s extremely important to choose the right planetary gear for your application, because an imbalance in the planet gear can cause increased wear and failure. Moreover, the compact size of a planetary gear ensures maximum heat dissipation. However, a planetary gear box may require cooling in some applications. A planetary gearbox will make your life easier, and it will give you years of trouble-free operation.

    Straight bevel helical gearbox

    The Straight bevel helical gearbox has a number of advantages, but it has a relatively short manufacturing process. Its most popular application is in the automotive industry, where it is used in many types of vehicles. Other applications include heavy and light equipment and the aviation and marine industries. Below is a brief introduction to this gearbox type. Read on to learn about its benefits. This type of gearbox is one of the easiest to manufacture.
    The spiral bevel gear has larger teeth than straight bevel gears, resulting in a smoother, quieter rotation. It can handle high-speed heavy loads with less vibration. Spiral bevel gears are classified by their tooth form and cutting method. Straight bevel gears are easier to design and manufacture, but spiral bevel gears are more expensive. Both designs are suitable for high-speed, heavy-load operations, and general manufacturing applications.
    In addition to being easy to install, the modular bevel gears have many advantages. They have an exceptionally high degree of interchangeability and feature the highest standards of component integrity. They can also be tailored to meet your specific requirements. The advantages of this gearbox type include high precision, optimum performance, and low noise. And because they are modular, they can be produced in a variety of finishes. These include stainless steel, titanium, and bronze.
    Straight bevel helical gearbox manufacturers are committed to a high degree of precision in their designs. The radii, torques, and tooth profiles of straight bevel gears are more precisely measured than those of cylindrical bevel gears. The same calculations are used for all traditional bevel gear generators. This ensures that your 5-axis milled bevel gear sets have the same calculations and layout.
    gearbox

    Coaxial helical gearbox

    The Coaxial helical gearbox is a highly efficient transmission system that is well suited for light-duty applications. Compared to spur-type gearboxes, the real pitch of a Coaxial helical gearbox is low at all helix angles. This is because the coaxial type has the same number of teeth and center gap as the spur gearbox. Coaxial helical gearboxes also have a smaller footprint and are compact.
    Several nations have implemented lockdown regulations for Industrial Gearbox trade, threatening the global economy. Several factors have been implicated in COVID-19, including supply chain, market, and financial markets. Experts are monitoring the situation globally and project remunerative prospects for gearbox manufacturers after the crisis. This report depicts the latest scenario and offers a comprehensive analysis of COVID-19’s impact on the entire industry.
    This Coaxial helical gearbox features a compact structure and high precision gear. Its three-stage design combines two-stage gears with a single-stage gear, forging high-quality alloy steel for high precision and durability. The gears are serially-designed for easy interchangeability. They are also available in high-frequency heat-treated steel. A Coaxial helical gearbox is the perfect solution for many applications.
    Coaxial helical gearboxes have the added benefit of using cylindrical gears instead of shafts. They operate quietly, and have more surface area to interact with. Their fixed angles make them suitable for heavy-duty applications, like in conveyors, coolers, and grinders. Compared to other gearbox types, Helical gearboxes have higher power-carrying capacity. Listed below are the benefits of a Coaxial Helical Gearbox

    Skew bevel helical gearbox

    A Skew bevel helical gear box is a common type of industrial gearbox. These gearboxes are rigid and compact and can be used in a variety of applications. They are commonly used in heavy-duty applications such as grinding mills, conveyors, and coolers. They are used in many applications to provide rotary motions between non-parallel shafts. They also have the added benefit of high-efficiency in a variety of industries.
    Skew bevel helical gear boxes are suitable for heavy loads and are monolithic in construction. This type of gearbox combines the benefits of bevel and helical gears for right-angle torque, which makes it a popular choice for heavy-duty applications. In addition to being a robust and reliable gearbox, these gearboxes are highly customizable and can meet almost any industrial need.
    To maximize the efficiency of bevel gears, FE-based tooth contact analysis is used to develop a sophisticated geometry optimization algorithm. The software also allows users to define optimal flank topography by introducing application-specific weightings for specific load levels. With this data, a manufacturing simulation is conducted to determine the best variant. A robust variant combines the benefits of efficiency, load-carrying capacity, and low excitation behavior.
    The helical gear can be angled at 90 degrees. This is similar to a spur gear but produces less noise. It can achieve a nine-to-one speed reduction with one stage. However, a helical gear requires a larger driver gear for higher reductions. This gearbox is suitable for speeds from 1:1 to three times. They are often used in the manufacture of motors and generators.
    gearbox

    Extruder helical gearbox

    An extruder helical gearbox is one of the most common industrial gears. It is compact in size and low-power consuming, making it ideal for heavy-duty applications. Extruder helical gearboxes are suitable for a variety of industrial applications, including cement, plastics, rubber, conveyors, and coolers. In addition to its use in plastics and rubber manufacturing, this gearbox is also useful in other low-power applications such as crushers, coolers, and conveyors.
    CZPT SG series Extruder Helical Gearboxes are available in Single Screw and Twin Screw Variations. These gears feature a compact design, high power density, and long service life. Axial bearing housing and thrust bearings are mounted on the input shafts. Extruder helical gearboxes can be installed in various positions, including horizontal, vertical, and inclined.
    Helicoidal gears are often produced in a modular manner. This design provides multiple benefits, including engineering and performance advantages, modular production, and the highest level of component integrity. A single helical gearbox can be assembled into a larger gearbox if needed, but modular production ensures consistent performance and economy. This modular design is also cost-effective. It is a versatile and reliable solution for a wide range of applications.
    In addition to its efficiencies, Extruder helical gearboxes also have a low noise profile. They have no squeal sounds, and they are silent when running. They can transfer more power than conventional gearboxes. This type of gear has been used in the manufacturing of high-quality plastic products for years. They are often used for applications in automotive transmissions. Aside from being quiet, helical gears have higher contact levels and lower vibration.

    China OEM 12v High Quality 1501 Micro 3.6v 5v Electric Precision Dc Gear 15 Rpm Reducer Motor 12volt Miniature Gearbox  near me shop China OEM 12v High Quality 1501 Micro 3.6v 5v Electric Precision Dc Gear 15 Rpm Reducer Motor 12volt Miniature Gearbox  near me shop

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    Great consideration has been paid out on environmental safety and energy saving. Thanks to our sincerity in providing ideal services to our consumers, understanding of your wants and overriding feeling of obligation towards filling ordering demands, We also can design and make non-normal goods to fulfill customers’ unique specifications. OEM casting and area painting EPT box

    Requirements colon
    Worm EPT box
    Reliable input shaft
    Leading top quality EPT alloy frame comma erosion resistant
    Worm is rigEPTT angle with worm wheel
    Die cast EPT alloy worm EPT box comma EPT motor comma worm EPT EPTT comma EPT device comma spead EPTT comma decelerator

    Feature colon
    one time period EPT is created of die casting iron lparRV110 period RV130 rparor EPT alloy lparRV25 RV92 rpar
    two period of time Look attractive comma construction compact comma ligEPTT weight
    three period of time Installation manner is numerous colon By toes comma shaft set up and flange mounting
    four time period Steady EPTT comma noiselessness and easy maintencance
    5 period of time Output shaft colon Hollow shaft comma reliable shaft comma involute strong shaft comma worm can also be output shaft
    6 interval Enter mode colon Input shaft comma straight mounted motor and enter IEC flange
    seven time period Can couple all variety of motor colon Y solY2 comma brake motor comma YVF2 frequency motor comma EPT motor interval

    Process colon
    Drawings solEPT deveXiHu (West EPT) Dis.Hu (West EPT) Dis.ing solRaw casting solSandblasting solRough machining or finish machining solSurface treatment solInspection solEPTT solDelivery strictly

    EPTT introduction colon
    Our firm has EPTd technological gear comma all varieties of top quality examining tools interval
    Now a collection of stringent top quality control approach and manufacture procedure have been estabEPTTd period of time
    Our good quality management program is in conformance with ISO9001
    We have amassed loads expertise and our firm has been expXiHu (West EPT) Dis.Hu (West EPT) Dis. by leaps and bounds period

    Our focus on colon
    To supply at a aggressive and realistic price comma satisfactory and steady in good quality comma circumspect and satisfactory of provider time period Punctual delivery time period of time

    Competitive Benefits colon
    one time period Be great at production and exporting
    two period of time OEM and custom made-made support
    three interval All varieties of castings can be created in accordance to the drawings comma samples or distinct industry stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd
    four period EPT engineering group helps make substantial high quality
    five time period The coordinated service lparcasting comma machining and floor treatment method rpar make reduce cost feasible
    six interval Entire substance testing procedure and top quality controlling technique
    seven period EPTT assurance and shipping on time and skilled soon after-income services
    Advanced-level equipments period
    eight period Two foundries and one machining manufacturing unit make big orEPTTpossible time period

    Hope we can cooperate with you and we will be your preferred associate time period

    1 EPT Ductile forged iron comma grey forged iron
    two sand Green sand comma sodium silicate sand
    three EPTT Lathe CNC drilling EPTT comma milling EPTT uninteresting EPTT comma plHangEPT EPTT
    4 procedure Sand casting
    5 Min tolerance period5mm
    six Generation capacity period5-5000kg
    seven Area treatment Powder coating comma portray comma spraying comma galvanization
    eight dimension DN32-DN 2000
    9 stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd JIS EPTT DIN GB BS
    ten stress PN10 PN16

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    We will supply very best services and higher quality merchandise with all sincerity. EPG has been successfully licensed by ISO9002 Good quality Management System, ISO9001 Quality Administration Method, API certification, ISO/TS16949:2002 and ISO10012 measurement administration method. We also can design and style and make non-common products to meet customers’ particular requirements.

    Sample support
    We offer free of charge sample for confirmation and customer bears the freigEPTT fees
    OEM provider
    Obtaining our very own manufacturing facility and skilled technicians,we welcome OEM orders as properly.We can layout and make the distinct merchandise you require according to your element info
    Right after-sale Provider
    Our enthusiastic and helpful consumer service representatives are prepared to assist with any inquiries or difficulties

    Merchandise Spur EPT Axle Shaft
    EPT 4140,4340,40Cr,42Crmo,42Crmo4
    OEM NO Personalize
    Certification ISO/TS16949
    Test Requirement EPTic PowEPTTTest, Hardness Examination, Dimension Check
    EPTT Paint , Natural Finish ,Machining All About
    EPT EPTT: 5000series(5052…)/6000series(6061 #8230)/7000series(7075 #8230)
    Metal: EPTT Steel,Middle Metal,Steel Alloy,and so forth.
    Stainess Metal: 303/304/316,and so on.
    Copper/Brass/Bronze/Pink Copper,and so forth.
    Plastic:Ab muscles,PP,Personal computer,Nylon,Delrin(POM),Bakelite,and so on.
    Measurement According to Customer’s drawing or samples
    Method CNC machining,Turning,Milling,Stamping,EPT,EPT,Wire Injection,Reducing,and so forth.
    Tolerance ge /-.03mm
    Area Therapy (Sandblast) amp(Hard) amp(EPTT)Anodizing,(Chrome,Nickel,Zinc #8230)Plating,Portray,PowEPTTCoating,PoEPTTng,Blackened,Hardened,Lasering,Engraving,and many others.
    File Formats ProE,SolidWorks,UG,CAD,PDF(IGS,X-T,STP,STL)
    Sample Offered
    EPTT Spline shield protect ,EPT box ,Water-proof membrane Or per customers’ demands.

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    We are aiming to meet the demands of the clientele all around the globe.. EPG has been productively licensed by ISO9002 Quality Administration Technique, ISO9001 Quality Management System, API certification, ISO/TS16949:2002 and ISO10012 measurement management program. Wonderful consideration has been paid on environmental protection and vitality conserving. Solution Description

    Nylon Introduction:
    Nylon,indicates Monomer EPTT Nylon, is a kind of EPTs utilised in extensive EPTT, has been used virtually every EPTT subject.
    The caprolactam monomer is very first melted, and additional catalyst, then poured it inside moulds at atmosphere stress so as to condition in various castings, these kinds of as: rod, plate, tube. The molecule excess weight of MC Nylon can attain 70,05710,000/mol, three instances than PA6/PA66. Its mechanical qualities are considerably greater than other EPT components, such as: PA6/PA66.
    Residence of PA6:

    Home Product No. Unit Value
    EPT Properties one Density g/cm3 1.13
    two Water absorption(23 ordmC in air) % 1.8-two.
    3 Tensile power MPa 86
    4 Tensile pressure at break % 28
    five Compressive tension(at 2%nominal strain) MPa 51
    6 Charpy effect toughness (unnotched) KJ/m2 No break
    seven Charpy effect energy (notched) KJ/m2 ge5.seven
    eight Tensile modulus of elasticity MPa 3190
    nine Ball indentation hardness N/mm2 162
    10 Rockwell hardness M86

    Our Companies
    EPTTsale of stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd and nonstXiHu (West EPT) Dis.Hu (West EPT) Dis.rd higher-precision plastic EPTs, plastic pulleEPTTand plastic EPTTes
    Developing, processing and manufacturing higher-precision plastic EPTs and elements according to your drawings or samples
    EPT plastic EPT molding and tooling.

    Application amp Business
    one. EPT Sector:

    2. EPTT Sector:

    3. Foods Processing Business:

    4. Paper Business:

    5. EPT EPT:

    six. Farm EPTTlement

    seven. EPT amp EPTs Processing EPTT:

    8. EPT:

    9. Client EPT:

    ten. Waste H2o Remedy

    Why choose us?
    1. We have our possess factory, so we can supply you the manufacturing unit price tag.
    2. We are expert supplier, so we have our personal technique personnel and sale crew.
    3. Delivery on time.
    4. We have ISO9001:2008 certification and have expert personnel to 100% inspect the goods,
    so don’t concerns about the top quality.
    five. Aggressive cost and wonderful support.
    six. EPT high quality goods alwaEPTTcan meet up with customers’ necessity.
    7. Supply very best service for our clients is our obligation.
    8. OEM and ODM support are obtainable.

    EPTT guarantee

    chemical examining, NDE right after tough machining, mechanical screening after warmth
    treatment method, last NDE, dimension inspected
    EPTT doc entire Q.A document as per client request
    EPTT and delivery stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd export bundle(carton/picket case/pallet)
    acknowledge FOB,FAS,CNF,CIF doorway to doorway and so forth. or consumer designated shipping agent.
    Service Drawing: we can translate your first drawing, offer best recommendation on layout.
    EPTT: we have full established good quality handle program to assure the greatest top quality.
    Inspection: examine in property, all our goods have to be checked 3 times prior to EPTT.
    Inspection in-house foundry
    3rd get together inspection offered on prerequisite

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    Because of to our sincerity in supplying greatest service to our clientele, knowing of your requirements and overriding feeling of obligation towards filling buying needs, With thorough requirments, we can also develop your particular developed product. Furthermore, all our generation procedures are in compliance with ISO9002 expectations.

    Rotary kiln girth EPT company OEM EPT

    EPTT rotary kiln girth EPT:
    Girth EPT, also referred to as EPT ring or EPT wheel is huge diameter inside ring EPTs for hefty duty equipment. EPTT provides customised girth EPT for ball mill and rotary kiln according to customers’ drawings.
    With steady endeavours on process optimization on the foundation of wealthy producing experience and EPTd tools, EPTT is in a position to offer substantial top quality solid metal girth EPTs in accordance to users’ drawings and needs.

    Base on the demands of clients, EPTT selects appropriate picket mould for modeling layout.
    Strictly according to the procedure procedures to produce substantial-high quality girth EPT: wood mold – modelling – pouring – warmth preservation – out of the pit, sand cleaning – heat treatment method – roughing, finishing – EPTT and shipping and delivery.

    Just before casting, EPTT numerically EPTTlates the casting procedure by indicates of CAE software to evaluate the molding method, predict and improve the item good quality.
    We use EPTd detection equipment for non-destructive testing to ensure the good quality. EPTT metal castings can fulfill degree-two flaw detection stXiHu (West EPT) Dis.Hu (West EPT) Dis.rds.

    EPTT’s activities
    EPTT girth EPTs with outstanding merchandise top quality are not only offered throughout EPTT, and also have been efficiently exported to overseas marketplaces.
    For case in point:
    EPTT girth EPTs are utilized to the EPTTg TiHangEPT Group, ZheJiang Meng Team, and other nicely-known domestic and international cement EPTTrprises, for the typical procedure of ball mill and rotary kiln.
    In 2011, EPTT EPT for the Turkish consumers a massive girth EPT with diameter of seven.3 meters and created up of GS34CrMo4 substance, and EPTd customer’s higher praise.

    Why pick EPTT rotary kiln girth EPT?
    one. EPT Heat Remedy EPTT
    EPTT adopts EPTT heat treatment EPT to optimize composition, improve the hardness and boost the affect-resistance of girth EPT.

    two. EPTT Provider EPT
    EPTT utilizes substantial-energy steel components to produce girth EPT, and optimizes the framework of girth EPT in accordance the EPT attributes of rotary kiln and ball mill, to ensure the EPTT-phrase balance of the girth EPT.

    3. Manufacturing unit Price tag, Custom amp Quick Shipping and delivery
    EPTT is massive metal casting firm with robust generation capability, we can provide girth EPT inside of brief time period.

    About EPTT
    HangEPT Excellent Wall Steel EPTT Co,Ltd (EPTT), positioned at Nationwide Sustainable DeveXiHu (West EPT) Dis.Hu (West EPT) Dis.ment Expertise Area, Mengzhuang City, EPTT EPTT, ZheJiang Province, is an built-in foundry EPTTrprise which includes in research, production, processing and assembly.
    With powerful casting, processing and assembly abilities, EPT can give custmers with one particular-end remedies for all types of higher-finish creating components gear matching solid steel elements incXiHu (West EPT) Dis.Hu (West EPT) Dis. 150 ton-for each-piece massive carbon steel castings, manganese metal castings and higher alloy metal castings, and so forth, from optimization design, investigation and EPTTlation, product casting, part processing, component assembly, to concluded product shipping and delivery, masking EPTT of building supplies EPTTry, metallurgy business, water conservancy venture, chemical sector, forging tools, ceramic sector, ship areas, and so on. Its items are exported to more than 60 nations and locations incXiHu (West EPT) Dis.Hu (West EPT) Dis. the United States, Germany, France, EPTT, India, Indonesia, South Korea, Turkey, and so on.
    EPTities: slag pot, girth EPT, ball mill trunnion, rotary kiln tyre, assist roller, kiln shell, vertical mill grinding roller, grinding table, rocker arm, bearing chock, etc.

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    Additionally, all our generation processes are in compliance with ISO9002 expectations. Our primary items are Needle Roller bearings, Cylindrical Roller Bearings, Rod stop Bearings, Spherical simple bearings, Observe roller Bearings for Guideway, Roller Bearings, Merge Bearings for forklifts, Water Pump Bearings, SNR Automobile Bearings and all sorts of Spherical Bearings. In 2008, it was awarded with “Countrywide Export Commodity Inspection-free of charge Company”.

    ODM/OEM ACCEPTTABLE!

    Metal EPT racks:

    Our steel EPT racks,CNC EPT racks,EPT racks M1,racks and pinion steering EPTs are exported in massive amount to Europe,America,Australia,Brazil,South Africa, Russia and so forth.There are stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd EPT racks accessible and also EPTT EPT racks as per your drawings or samples.StXiHu (West EPT) Dis.Hu (West EPT) Dis.rd and EPTT EPT racks are all made by CNC EPTTs.

    Note of metal EPT racks

    1. EPT: EPTT steel, stainless steel, aluminium alloy, plastic, brass and so on.

    2. Module: M1, M1.five, M2, M3, M4, M5, M6, M7, M8 and so on.

    3. The stress angle: twenty deg.

    four. Surface area remedy: Zinc-plated, Nickle-plated, Black-OXiHu (West EPT) Dis.de, Carburizing, Hardening and tempering,

    nitriding, EPT treatment and many others.

    5. Manufacturing EPTTs: EPT shaper, hobbing EPTT, CNC lathe, milling EPTT, drilling EPTT,

    grinEPTTetc.

    6. Warmth treatment carburizing and quenching.

    7. Surface disposal: compelled shot-peening.

    Info sheet

    Specification LxWxH(mm) EPT Module
    1005x8x30

    A3 EPT

    C45 EPT

    Stainless Metal

    four
    1005x9x30 4
    1005x10x30 four
    1005x11x30 four
    1005x12x30 four
    1002x12x30 four
    1004x12x30 four
    1005x15x30 4
    1005x20x20 four
    1005x22x22 4
    1005x25x25 four
    1005x30x30 6
    1004x8x40 5

    Our Primary EPT:

    1. Timing Belt EPT (EPT EPT), Timing Bar, Clamping Plate

    two. EPT, EPTT, Stampling Part

    three. V Belt EPT and EPTTper Lock Bush EPT, Idler and Plate WheelSpur EPT, EPTTl EPT, Rack

    4. Shaft Locking Unit: could be substitute for Ringfeder, Sati, Chiaravalli, Tollok, and so forth.

    five. Shaft Coupling: incXiHu (West EPT) Dis.Hu (West EPT) Dis. Miniature couplings, Curved tooth coupling, EPTT coupling, EPTC coupling,
    Normex coupling, Kind coupling, GE Coupling, torque limiter, EPT EPTt

    6. Shaft Collars: incXiHu (West EPT) Dis.Hu (West EPT) Dis. Setscrew Sort, Solitary Split and EPTT Splits

    7. EPT amp Rack: Spur EPT/rack, EPTTl EPT, helical EPT/rack.

    eight. Other EPT Machining Parts according to drawings (OEM) EPT, EPTT, Stamping Elements.

    OUR Organization

    ZheJiang EPTT EPTTry EPTT, Ltd. EPTTizes in supplying very best service and the most aggressive price tag for our customer.

    Soon after more than ten years’ hard function, MIGEPTTY’s business has developed swiftly and turn out to be an EPTTant companion for oversea consumers in the EPTT subject and grow to be a EPTT organization for a few producing factories.

    MIGEPTTY’s items have acquired popularity of domestic and oversea clients with using benefit of EPT, administration, top quality and very aggressive price.

    Your gratification is the biggest determination for our operate, decide on us to get substantial top quality items and ideal support.


    OUR Factory

    FAQ

    Q: Are you buying and selling organization or company ?

    A: We are manufacturing facility.

    Q: How EPTT is your delivery time?

    A: EPTTly it is 5-10 daEPTTif the products are in inventory. or it is fifteen-twenty daEPTTif the products are not in inventory, it is according to quantity.

    Q: Do you supply samples ? is it free or further ?

    A: Of course, we could offer the sample for cost-free charge but do not pay the EPT of freight.

    Q: What is your conditions of payment ?

    A: Payment lt=1000USD, 100% in EPT. Payment gt=1000USD, thirty% T/T in EPT ,stability before shippment.

    We warmly welcome buddies from domestic and overseas come to us for company negotiation and cooperation for mutual advantage.To offer clients exceptional top quality merchandise with excellent cost and punctual delivery time is our obligation.

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