The Agriculture Machinery Gear Box is a high-quality and durable gearbox designed for use in various agricultural applications. This gearbox is specifically engineered to meet the demands of agri-farm tractors, mowers, diggers, fertilizer spreaders, rotary tillers, and other agricultural machinery.
With its bevel gear design, this gearbox ensures smooth and efficient power transmission, allowing for optimal performance and productivity. The right angle PTO shaft reducer gearbox is built to withstand heavy-duty usage, making it ideal for demanding agricultural tasks.
Featuring a robust construction, this gearbox offers exceptional reliability and longevity, reducing the need for frequent maintenance and replacement. Its compact design allows for easy installation and integration into existing agricultural equipment.
Key Features:
Bevel gear design for smooth power transmission
Designed for agri-farm tractors, mowers, diggers, fertilizer spreaders, rotary tillers, and more
Heavy-duty construction for durability
Compact design for easy installation
Enhance the performance and efficiency of your agricultural machinery with the Agriculture Machinery Gear Box. Invest in this reliable and high-performing gearbox to maximize productivity and minimize downtime.
Product Parameters
1. Large output torque
2. Safe, reliable, economical, and durable
3. Stable transmission, quiet operation
4. High modularization design, may equip with various outer power inputs conveniently. The same machine type may equip with various power motors. It is easy to realize the combination and junction between every machine type
5. Form of installation: The position to be installed is not limited
6. High strength, compact the box body of high strength cast iron, gear and gear shaft adopt the gas carbonization, quenching, and fine grinding process, therefore the bearing capacity of unit volume is high
7. Long life: Under the condition of the correct type chosen(including choosing suitable operation parament ) normal operation and maintenance, the life of the main parts speed reducer(except wearing parts)should not be less than 20000 hours
8. Low noise: Because the main parts of the speed reducer are processed, and tested critically, therefore the noise of the
Detailed Photos
Company Profile
United Metal Products (HangZhou) Co., Ltd. is located in west coast new economic district, HangZhou, China. Our products exported to the United States, Canada, Brazil, Germany, France, Italy, Denmark, Australia etc for more than 16 years. We have passed certification of ISO9000, ISO14001, TS16949. etc. We focus on metal parts including casting parts and machining parts for construction machinery, agricultural machinery, auto parts, railway parts etc. Machining casting parts, forging parts, aluminum die casting parts etc. Bar machining parts, shaft etc. Bolt/nut/washer. Welding parts, sheet metal part, bending parts etc. Fin-type radiators.
Our vast experience includes parts ranging from 0.01kg to 1000 kg with annual volumes from 500 up to 200, 000 pieces in industries such as: Construction – Excavators, Articulating Dump Trucks, Graders, Pavers, Wheel Loaders, Skid Steers, Asphalt Compactors Agriculture – Tractors, Combines, Sprayers, Seeders, Implement Attachments, Planters, Air Drills, Cultivators, Balers Material Handling – Forklifts, Reach Trucks, Order Pickers Aerial Platforms – Scissors Lifts, Telehandlers Rail/Transportation – Freight Trains Forestry – Feller Bunchers Mining – Mining Trucks
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
You can apply for a refund up to 30 days after receipt of the products.
Distinguishing Features of Cycloidal Gearboxes
Cycloidal gearboxes, also known as cycloidal drives or cycloidal reducers, possess distinct characteristics that set them apart from other types of gearboxes:
Principle of Operation: Cycloidal gearboxes utilize the principle of cycloidal motion, where input shaft movement is transformed into eccentric motion of the cycloidal disc. This unique mechanism results in smooth and consistent output motion.
Compactness: Cycloidal gearboxes are renowned for their compact size and high torque density. The concentric design of the components contributes to their ability to transmit substantial torque in a relatively small package.
Tooth Profile: Cycloidal gearboxes employ specialized cycloidal teeth, which involve both pinwheel and roller gears. This distinctive tooth profile contributes to the characteristic smooth and vibration-free operation.
Reduction Mechanism: They often employ multi-lobed cam gears that interact with the pins on the cycloidal disc, resulting in multiple gear engagements per revolution and improved load distribution.
Motion Control: Cycloidal gearboxes offer high positional accuracy and motion control due to the eccentric motion of the disc, making them suitable for robotics, automation, and precision applications.
Backlash: They typically exhibit low backlash due to the nature of the engagement mechanism, making them advantageous for applications requiring precise and reversible motion.
Applications: Cycloidal gearboxes are commonly used in various industries, including robotics, packaging, material handling, printing, and more, where their compactness, precision, and efficiency are valued.
These distinguishing features contribute to the unique capabilities and benefits of cycloidal gearboxes in specific applications.
Assembling and Disassembling a Cycloidal Gearbox
Assembling and disassembling a cycloidal gearbox requires careful attention to detail and precision. The process can vary depending on the specific design of the gearbox, but the general steps involve:
Preparation: Gather all the necessary tools, components, and safety equipment for the assembly or disassembly process. Ensure a clean and organized workspace.
Disassembly: To disassemble a cycloidal gearbox, follow these steps:
Remove any external components or covers to access the gearbox internals.
Identify and mark the positions of all components for reassembly.
Release any locking mechanisms or fasteners that hold the gearbox components together.
Remove each component carefully, starting from the outermost layers and moving inward.
Cleaning and Inspection: Clean all components thoroughly using appropriate cleaning agents. Inspect each part for wear, damage, or any signs of degradation. Replace any components that are worn out or damaged.
Reassembly: To assemble the cycloidal gearbox, follow these steps:
Begin by assembling the internal components in the reverse order of disassembly.
Apply lubrication to the gears and other moving parts as recommended by the manufacturer.
Follow the markings made during disassembly to ensure correct positioning and alignment of components.
Gradually secure each component with the appropriate fasteners, ensuring proper torque settings.
Reattach any external covers or components that were removed earlier.
Testing: After reassembly, perform functional tests to ensure that the gearbox operates smoothly and without any issues. Check for any abnormal noises, vibrations, or irregular movements.
Final Checks: Double-check all fasteners, connections, and alignments. Verify that the gearbox functions as intended and meets performance specifications.
Documentation: Keep detailed records of the assembly process, including torque settings, markings, and any adjustments made during reassembly. This documentation will be useful for future maintenance or repairs.
It’s important to note that cycloidal gearboxes can have complex designs, and the exact procedure for assembly and disassembly may vary. Always refer to the manufacturer’s documentation and guidelines for specific instructions related to your gearbox model.
Common Applications of Cycloidal Gearboxes
Cycloidal gearboxes find their application in various industries and scenarios where their unique features are advantageous:
Robotics: Cycloidal gearboxes are often used in robotic joints and manipulators due to their compact size, high torque capacity, and precision movement.
Conveyor Systems: Their ability to handle heavy loads and provide accurate motion makes cycloidal gearboxes suitable for conveyor systems in industries such as manufacturing, food processing, and material handling.
Aerospace: In aerospace applications, cycloidal gearboxes are used in satellite mechanisms, aerospace actuators, and precision motion control systems.
Medical Devices: The compact design and precise motion capabilities of cycloidal gearboxes are beneficial in medical equipment such as surgical robots and diagnostic devices.
Textile Industry: Cycloidal gearboxes are utilized in textile machines for their ability to provide accurate and synchronized movement in the weaving and knitting processes.
Automotive: Some automotive applications, such as sunroof mechanisms and power seats, can benefit from the compact size and high torque capacity of cycloidal gearboxes.
Printing Industry: The precision and reliability of cycloidal gearboxes are important in printing presses to ensure accurate paper feeding and positioning.
Packaging Machinery: In packaging equipment, cycloidal gearboxes can provide the required torque and accuracy for tasks like sealing, labeling, and filling.
These are just a few examples of where cycloidal gearboxes are commonly used, demonstrating their versatility and adaptability across various industries.
Neutral packing or original packing or as customers’ requirements
Lead Time
2-3 days in stock or 20-25 days out of Stock
Shipping & Payment Terms
Port of Loading
HangZhou/other port as you want
Shipping Method
By Sea, By Air, By Carrier
Payment Terms
T/T, Western Union, Paypal
What we can supply : 1. Reasonable Price and effective after -service 2. Strict Inspection System 3. delivery in time
Our advantage 1.Many years professional manufacturing supplier experience. 2.Our products range is well equipped 3. Factory price 4. Customized services 5.Sample available for quality examination 6. Small order welcome
Shipment and Payment 1: Usually we ship your order by sea or by air… 2: We do our best to ship your order within 1 week after receiving your payment 3: We’ll tell you the tracking number once your order has been sent. 4: We accept T/T Bank transfer, L/C, Western Union, Paypal.
Q & A
How Can I Get Your catalogue? A: Send An Enquiry To Us And Tell Us U Need Our catalogue, Our Sales Will Reply U Within 12 Hours With product catalogue
Q2. Can I Get An Sample To Check Quality Before Mass Order? A: Yes, You Can. Welcome To Place Sample Order To Check Our Quality. I Do Believe Our High Quality Products Will Bring More Orders For You From Your Clients!
Q3. Any Guarantee For Your Products? A: Our Company’s Culture Is”Quality Is Our Culture!”All Of Our Products With 12Months FREE GUARANTEE,Never Need To Worry About The After-Sale Service. We Will Always Be Here To Support Your Business!
Q4. How About Your Delivery Time? A: Generally, It Will Take 3 To 30 Days After Receiving Your Advance Payment. The Specific Delivery Time Depends On The Items And The Quantity Of Your Order.
Q5.Do You Test All Your Goods Before Delivery? A: Yes, We Have 100 Q% Test Before Delivery.
Q6. How Do You Make Our Business Long-Term And Good Relationship? 1. We Keep Good Quality And Competitive Price To Ensure Our Customers Benefit ; 2. We Respect Every Customer As Our Friend And We Sincerely Do Business And Make Friends With Them, No Matter Where They Come From.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Layout:
Cycloidal
Hardness:
Soft Tooth Surface
Installation:
Torque Arm Type
Step:
Stepless
Type:
Worm Gear Box
Place of Origin:
China
Samples:
US$ 10/Piece 1 Piece(Min.Order)
|
Request Sample
Customization:
Available
|
Customized Request
Suitability of Cycloidal Gearboxes for High-Torque Applications
Cycloidal gearboxes are well-suited for high-torque applications due to their unique design and mechanical advantages. Here’s why they are suitable:
Multiple Engagement Points: Cycloidal gearboxes have multiple teeth in contact at any given moment, distributing the load over a larger area. This reduces wear and stress on individual teeth, making them capable of handling high torque.
High Load-Carrying Capacity: The design of the cycloidal mechanism, with its large number of pins and rollers, provides high load-carrying capacity. This makes them capable of transmitting significant torque without failure.
Tight Tolerances: The precision and tight tolerances in the construction of cycloidal gearboxes ensure smooth and efficient power transmission even under heavy loads.
Compact Design: Cycloidal gearboxes achieve high torque in a relatively compact size. This is particularly advantageous in applications where space is limited.
High Gear Ratio: Cycloidal gearboxes can achieve high gear ratios, allowing them to convert lower input speeds into higher output torque, which is essential in high-torque applications.
These factors make cycloidal gearboxes a reliable choice for various high-torque applications across industries such as heavy machinery, robotics, material handling, and more.
Patents Associated with Cycloidal Gearbox Designs
Throughout the history of cycloidal gearbox development, several patents have been filed for various designs and applications. Some notable patents include:
Harmonic Drive: Ralph B. Heath’s patent for the “Harmonic Drive” (US Patent 2,906,143), filed in 1957, is one of the most famous patents related to cycloidal gear systems. This patent introduced the concept of a high-precision reduction gear mechanism using flexible components.
Cycloidal Drive Mechanism: A patent by James Watt for a “Cycloidal Drive Mechanism” (GB Patent 1812), dating back to the 18th century, is often cited as one of the early references to cycloidal motion and gears.
Planetary Roller Transmission: US Patent 3,671,927 by C.F. Kafesjian and H. Blumenstock introduced a “Planetary Roller Transmission” in 1972, describing a cycloidal drive mechanism with planetary motion.
Cycloidal Speed Reducer: A patent for a “Cycloidal Speed Reducer” (US Patent 5,588,583) was granted to Richard J. Pieprzak in 1996, focusing on an improved design of cycloidal gears for various applications.
These patents represent a small sample of the numerous innovations and designs related to cycloidal gear systems that have been patented over the years. Patents play a significant role in protecting and promoting innovation in the field of gearbox technology.
How Does a Cycloidal Gearbox Work?
A cycloidal gearbox operates on the principle of cycloidal motion to transmit rotational power. It consists of a set of components that work together to achieve smooth and efficient motion transmission:
High-Speed Input Shaft: The gearbox is connected to a high-speed input shaft, typically driven by an electric motor or another power source.
Cycloidal Pins or Rollers: Surrounding the input shaft are a series of cycloidal pins or rollers arranged in a circular pattern. These pins interact with the lobed profiles of the outer stationary ring.
Outer Stationary Ring: The outer ring remains stationary and contains lobed profiles. The lobes are designed in a way that allows them to engage with the cycloidal pins as they rotate.
Motion Transmission: As the input shaft rotates, it causes the cycloidal pins to move along the circular path. The interaction between the cycloidal pins and the lobed profiles of the outer ring results in a unique motion known as epicycloidal or hypocycloidal motion.
This motion generates torque that is transferred from the input shaft to the output shaft of the gearbox. The main advantage of a cycloidal gearbox is its ability to provide high torque output in a compact design. The multiple points of contact between the pins and the lobes distribute the load, enhancing the gearbox’s load-carrying capacity.
Cycloidal gearboxes are known for their smooth and controlled motion, making them suitable for applications requiring precise positioning and high torque capabilities, such as robotics, automation, and industrial machinery.
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radial piston hydraulic CHINAMFG motor spare parts
MS18-2-121-F18-1330-
Adopt Imported Bearing and Oil Seal,
Modular design, High efficiency, High pressure and smooth running even at very low speeds,
Permissible Radial and Axial load, Motor with multi-disc brake, Motor emission control,
Applications:
As revolution mechanism of hydraulic system, used for forklift, skid steer loader, grab,
metallurgy mine equipment, shipping port equipment, hydraclic winch, etc.
Type
MS18-8
MS18-9
MS18-0
MS18-1
MS18-2
Displacement(ml/r)
Full
Semi
Full
Semi
Full
Semi
Full
Semi
Full
Semi
1395
697
1571
785
1747
873
1911
955
2099
1049
Max power(kw)
62
42
62
42
62
42
62
42
62
42
Pressure discrepancy 10MPa Torque (N. m)
2085
1571
2348
1151
2611
1279
2856
14
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Layout:
Cycloidal
Hardness:
Hardened Tooth Surface
Installation:
Torque Arm Type
Step:
Three-Step
Type:
Cylindrical Gear Box
Transport Package:
Wood Cases
Customization:
Available
|
Customized Request
Suitability of Cycloidal Gearboxes for High-Torque Applications
Cycloidal gearboxes are well-suited for high-torque applications due to their unique design and mechanical advantages. Here’s why they are suitable:
Multiple Engagement Points: Cycloidal gearboxes have multiple teeth in contact at any given moment, distributing the load over a larger area. This reduces wear and stress on individual teeth, making them capable of handling high torque.
High Load-Carrying Capacity: The design of the cycloidal mechanism, with its large number of pins and rollers, provides high load-carrying capacity. This makes them capable of transmitting significant torque without failure.
Tight Tolerances: The precision and tight tolerances in the construction of cycloidal gearboxes ensure smooth and efficient power transmission even under heavy loads.
Compact Design: Cycloidal gearboxes achieve high torque in a relatively compact size. This is particularly advantageous in applications where space is limited.
High Gear Ratio: Cycloidal gearboxes can achieve high gear ratios, allowing them to convert lower input speeds into higher output torque, which is essential in high-torque applications.
These factors make cycloidal gearboxes a reliable choice for various high-torque applications across industries such as heavy machinery, robotics, material handling, and more.
Safety Measures for Operating Cycloidal Gear Systems
Operating cycloidal gear systems requires careful attention to safety to prevent accidents and ensure the well-being of operators and personnel. Here are important safety measures to consider:
Training: Provide proper training to operators and maintenance personnel on the operation, maintenance, and potential hazards associated with cycloidal gear systems.
Protective Equipment: Operators should wear appropriate personal protective equipment (PPE) such as gloves, safety glasses, and protective clothing.
Lockout-Tagout: Implement lockout-tagout procedures to ensure that the system is de-energized and isolated before any maintenance or repair work begins.
Regular Inspections: Conduct routine inspections of the gear system to identify any signs of wear, damage, or abnormalities that could compromise safety or performance.
Lubrication: Follow the manufacturer’s recommendations for lubrication to maintain optimal performance and prevent overheating.
Temperature Monitoring: Install temperature sensors or monitoring devices to detect any excessive heat buildup in the gearbox, which could indicate a potential issue.
Proper Ventilation: Ensure that the area where the gear system operates is well-ventilated to prevent the accumulation of heat or harmful fumes.
Emergency Stop: Install emergency stop buttons or switches that can immediately shut down the system in case of an emergency.
Clearance Zones: Establish clear clearance zones around the gear system to prevent accidental contact with moving parts.
Regular Maintenance: Follow a scheduled maintenance routine to keep the gear system in optimal working condition and address any potential safety concerns.
Operator Awareness: Ensure that operators are aware of the gear system’s potential hazards and safe operating practices.
Warning Signage: Clearly mark areas where the gear system operates with appropriate warning signs and labels.
Emergency Procedures: Develop and communicate clear emergency procedures to respond to accidents, malfunctions, or other unexpected events.
Prioritizing safety in the operation and maintenance of cycloidal gear systems is essential to prevent injuries and maintain a safe working environment.
What is a Cycloidal Gearbox?
A cycloidal gearbox, also known as a cycloidal drive, is a type of gearing mechanism that utilizes the principle of cycloidal motion for power transmission. It consists of several components, including a high-speed input shaft, a set of cycloidal pins or rollers, and an outer stationary ring with lobed profiles.
The operation of a cycloidal gearbox involves a unique mechanism:
Input Shaft: The high-speed input shaft is connected to the driving source, such as an electric motor. It transfers rotational motion to the cycloidal pins.
Cycloidal Pins or Rollers: These pins or rollers are typically arranged around the input shaft in a circular pattern. As the input shaft rotates, the cycloidal pins also rotate, causing them to engage with the lobes on the outer stationary ring.
Outer Stationary Ring: The outer ring has lobed profiles, and it remains stationary during operation. The lobes of the outer ring interact with the cycloidal pins or rollers, causing them to move in a unique motion known as epicycloidal or hypocycloidal motion.
The interaction between the cycloidal pins and the lobed profiles of the outer ring results in smooth and controlled motion transmission. The mechanism provides advantages such as high torque capacity, compact size, and precise positioning capabilities.
Cycloidal gearboxes are widely used in various applications, including robotics, automation, packaging machinery, and other industrial systems where high torque, precision, and compact design are essential.
Our Advantage 1.Quick response within 12 hours 2.Accept small order(MOQ:1pcs) 3.Custom service.Unusual packaging,standard packing or as customer required 4.Excellent after-sales service 5.Strict quality control system.100% factory testing and inspection personnel in accordance with international standards for the high-frequency sampling, to ensure the quality of products manufactured 6.Accept ODM&OEM
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
Q: Do you provide samples ? is it free or extra ?
A: No, we could not offer the sample for free charge but we can supply the goods with sample price.
Q: What is your terms of payment ?
A: Payment=1000USD, 30% T/T in advance ,balance before shippment. If you have another question, pls feel free to contact us as below:
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application:
Agricultural Machinery
Function:
Change Drive Direction
Layout:
Cycloidal
Hardness:
Soft Tooth Surface
Installation:
Torque Arm Type
Step:
Double-Step
Customization:
Available
|
Customized Request
Variations in Cycloidal Gearbox Design
Cycloidal gearboxes come in various designs and configurations to cater to different application requirements. Some common variations include:
Single-Stage vs. Multi-Stage: Cycloidal gearboxes can be designed as single-stage or multi-stage systems. Single-stage designs offer a lower gear ratio and are suitable for applications with moderate torque requirements. Multi-stage designs provide higher gear ratios and are used for applications demanding higher torque output.
Input and Output Arrangements: Cycloidal gearboxes can have various input and output arrangements, including coaxial, inline, and right-angle configurations. These arrangements determine the orientation of the input and output shafts relative to each other.
Size and Torque Capacity: Different sizes of cycloidal gearboxes are available to accommodate a wide range of torque and power requirements. Smaller sizes are suitable for applications where space is limited, while larger sizes handle higher torque loads.
Mounting Options: Cycloidal gearboxes offer flexibility in mounting options, including base or flange mounting. This allows for easy integration into different types of machinery and equipment.
Material Selection: Depending on the application’s demands, cycloidal gearboxes can be constructed using various materials, such as steel, aluminum, and alloys. Material selection affects the gearbox’s durability and performance in different environments.
Backlash Reduction Mechanisms: Some cycloidal gearboxes feature enhanced backlash reduction mechanisms to further improve precision and accuracy in motion control applications.
These variations in design allow cycloidal gearboxes to be tailored to specific application requirements, making them versatile solutions for a wide range of industries and machinery.
Patents Associated with Cycloidal Gearbox Designs
Throughout the history of cycloidal gearbox development, several patents have been filed for various designs and applications. Some notable patents include:
Harmonic Drive: Ralph B. Heath’s patent for the “Harmonic Drive” (US Patent 2,906,143), filed in 1957, is one of the most famous patents related to cycloidal gear systems. This patent introduced the concept of a high-precision reduction gear mechanism using flexible components.
Cycloidal Drive Mechanism: A patent by James Watt for a “Cycloidal Drive Mechanism” (GB Patent 1812), dating back to the 18th century, is often cited as one of the early references to cycloidal motion and gears.
Planetary Roller Transmission: US Patent 3,671,927 by C.F. Kafesjian and H. Blumenstock introduced a “Planetary Roller Transmission” in 1972, describing a cycloidal drive mechanism with planetary motion.
Cycloidal Speed Reducer: A patent for a “Cycloidal Speed Reducer” (US Patent 5,588,583) was granted to Richard J. Pieprzak in 1996, focusing on an improved design of cycloidal gears for various applications.
These patents represent a small sample of the numerous innovations and designs related to cycloidal gear systems that have been patented over the years. Patents play a significant role in protecting and promoting innovation in the field of gearbox technology.
What is a Cycloidal Gearbox?
A cycloidal gearbox, also known as a cycloidal drive, is a type of gearing mechanism that utilizes the principle of cycloidal motion for power transmission. It consists of several components, including a high-speed input shaft, a set of cycloidal pins or rollers, and an outer stationary ring with lobed profiles.
The operation of a cycloidal gearbox involves a unique mechanism:
Input Shaft: The high-speed input shaft is connected to the driving source, such as an electric motor. It transfers rotational motion to the cycloidal pins.
Cycloidal Pins or Rollers: These pins or rollers are typically arranged around the input shaft in a circular pattern. As the input shaft rotates, the cycloidal pins also rotate, causing them to engage with the lobes on the outer stationary ring.
Outer Stationary Ring: The outer ring has lobed profiles, and it remains stationary during operation. The lobes of the outer ring interact with the cycloidal pins or rollers, causing them to move in a unique motion known as epicycloidal or hypocycloidal motion.
The interaction between the cycloidal pins and the lobed profiles of the outer ring results in smooth and controlled motion transmission. The mechanism provides advantages such as high torque capacity, compact size, and precise positioning capabilities.
Cycloidal gearboxes are widely used in various applications, including robotics, automation, packaging machinery, and other industrial systems where high torque, precision, and compact design are essential.
1HP 1.5HP Vetical Type Cycloidal Gearboxes with Flange Mounted
< ABOUT TILI
Technical data
Product Name
1HP 1.5HP Vetical Type Cycloidal Gearboxes with Flange Mounted
Power
0.18KW~90KW
Torque
120Nm~30000Nm
Running direction
Forward and reverse
Gear material
Cast iron
Noise test
Below 65dB
Brand of bearings
C&U bearing, ZWZ, LYC, HRB, CHINAMFG , etc
Brand of oil seal
NAK or other brand
Temp. rise (MAX)
40ºC
Temp. rise (Oil)(MAX
50ºC
Vibration
≤20µm
Housing hardness
HBS190-240
Lubricating oil
GB L-CKC220-460, Shell Omala220-460
Heat treatment
Carburizing, Quenching etc
Efficiency
90% (depends on the transmission stage)
Installation type
Foot plate horizontal installation, flange type vertical installation;
Input method
Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor
Installation Instructions
Company Profile
< WORKSHOP
< QUALITY CONTROL
Certifications
Packaging & Shipping
FAQ
Q 1: Are you a trading company or a manufacturer? A: We are a professional manufacturer specializing in manufacturing various series of reducer.
Q 2:Can you do OEM? A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.
Q 3: How long is your warranty? A: Our Warranty is 12 months under normal circumstances.
Q 4: Do you have inspection procedures for reducer? A:100% self-inspection before packing.
Q 5: Can I have a visit to your factory before the order? A: Sure, welcome to visit our factory.
Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need? A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.
Q 7: What information shall we give before placing a purchase order? A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements
Q 8:What is the payment term? A:You can pay via T/T(30% in advance as deposit before production +70% before delivery
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application:
Motor, Machinery, Agricultural Machinery
Function:
Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
You can apply for a refund up to 30 days after receipt of the products.
Suitability of Cycloidal Gearboxes for High-Torque Applications
Cycloidal gearboxes are well-suited for high-torque applications due to their unique design and mechanical advantages. Here’s why they are suitable:
Multiple Engagement Points: Cycloidal gearboxes have multiple teeth in contact at any given moment, distributing the load over a larger area. This reduces wear and stress on individual teeth, making them capable of handling high torque.
High Load-Carrying Capacity: The design of the cycloidal mechanism, with its large number of pins and rollers, provides high load-carrying capacity. This makes them capable of transmitting significant torque without failure.
Tight Tolerances: The precision and tight tolerances in the construction of cycloidal gearboxes ensure smooth and efficient power transmission even under heavy loads.
Compact Design: Cycloidal gearboxes achieve high torque in a relatively compact size. This is particularly advantageous in applications where space is limited.
High Gear Ratio: Cycloidal gearboxes can achieve high gear ratios, allowing them to convert lower input speeds into higher output torque, which is essential in high-torque applications.
These factors make cycloidal gearboxes a reliable choice for various high-torque applications across industries such as heavy machinery, robotics, material handling, and more.
Patents Associated with Cycloidal Gearbox Designs
Throughout the history of cycloidal gearbox development, several patents have been filed for various designs and applications. Some notable patents include:
Harmonic Drive: Ralph B. Heath’s patent for the “Harmonic Drive” (US Patent 2,906,143), filed in 1957, is one of the most famous patents related to cycloidal gear systems. This patent introduced the concept of a high-precision reduction gear mechanism using flexible components.
Cycloidal Drive Mechanism: A patent by James Watt for a “Cycloidal Drive Mechanism” (GB Patent 1812), dating back to the 18th century, is often cited as one of the early references to cycloidal motion and gears.
Planetary Roller Transmission: US Patent 3,671,927 by C.F. Kafesjian and H. Blumenstock introduced a “Planetary Roller Transmission” in 1972, describing a cycloidal drive mechanism with planetary motion.
Cycloidal Speed Reducer: A patent for a “Cycloidal Speed Reducer” (US Patent 5,588,583) was granted to Richard J. Pieprzak in 1996, focusing on an improved design of cycloidal gears for various applications.
These patents represent a small sample of the numerous innovations and designs related to cycloidal gear systems that have been patented over the years. Patents play a significant role in protecting and promoting innovation in the field of gearbox technology.
What is a Cycloidal Gearbox?
A cycloidal gearbox, also known as a cycloidal drive, is a type of gearing mechanism that utilizes the principle of cycloidal motion for power transmission. It consists of several components, including a high-speed input shaft, a set of cycloidal pins or rollers, and an outer stationary ring with lobed profiles.
The operation of a cycloidal gearbox involves a unique mechanism:
Input Shaft: The high-speed input shaft is connected to the driving source, such as an electric motor. It transfers rotational motion to the cycloidal pins.
Cycloidal Pins or Rollers: These pins or rollers are typically arranged around the input shaft in a circular pattern. As the input shaft rotates, the cycloidal pins also rotate, causing them to engage with the lobes on the outer stationary ring.
Outer Stationary Ring: The outer ring has lobed profiles, and it remains stationary during operation. The lobes of the outer ring interact with the cycloidal pins or rollers, causing them to move in a unique motion known as epicycloidal or hypocycloidal motion.
The interaction between the cycloidal pins and the lobed profiles of the outer ring results in smooth and controlled motion transmission. The mechanism provides advantages such as high torque capacity, compact size, and precise positioning capabilities.
Cycloidal gearboxes are widely used in various applications, including robotics, automation, packaging machinery, and other industrial systems where high torque, precision, and compact design are essential.
Power Transmission Cycloidal Speed Reductor Gearbox
< ABOUT TILI
Technical data
Product Name
Power Transmission Cycloidal Speed Reductor Gearbox
Power
0.18KW~90KW
Torque
120Nm~30000Nm
Running direction
Forward and reverse
Gear material
Cast iron
Noise test
Below 65dB
Brand of bearings
C&U bearing, ZWZ, LYC, HRB, CHINAMFG , etc
Brand of oil seal
NAK or other brand
Temp. rise (MAX)
40ºC
Temp. rise (Oil)(MAX
50ºC
Vibration
≤20µm
Housing hardness
HBS190-240
Lubricating oil
GB L-CKC220-460, Shell Omala220-460
Heat treatment
Carburizing, Quenching etc
Efficiency
90% (depends on the transmission stage)
Installation type
Foot plate horizontal installation, flange type vertical installation;
Input method
Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor
Installation Instructions
Company Profile
< WORKSHOP
< QUALITY CONTROL
Certifications
Packaging & Shipping
FAQ
Q 1: Are you a trading company or a manufacturer? A: We are a professional manufacturer specializing in manufacturing various series of reducer.
Q 2:Can you do OEM? A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.
Q 3: How long is your warranty? A: Our Warranty is 12 months under normal circumstances.
Q 4: Do you have inspection procedures for reducer? A:100% self-inspection before packing.
Q 5: Can I have a visit to your factory before the order? A: Sure, welcome to visit our factory.
Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need? A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.
Q 7: What information shall we give before placing a purchase order? A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements
Q 8:What is the payment term? A:You can pay via T/T(30% in advance as deposit before production +70% before delivery
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application:
Motor, Machinery, Agricultural Machinery
Function:
Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
You can apply for a refund up to 30 days after receipt of the products.
Suitability of Cycloidal Gearboxes for High-Torque Applications
Cycloidal gearboxes are well-suited for high-torque applications due to their unique design and mechanical advantages. Here’s why they are suitable:
Multiple Engagement Points: Cycloidal gearboxes have multiple teeth in contact at any given moment, distributing the load over a larger area. This reduces wear and stress on individual teeth, making them capable of handling high torque.
High Load-Carrying Capacity: The design of the cycloidal mechanism, with its large number of pins and rollers, provides high load-carrying capacity. This makes them capable of transmitting significant torque without failure.
Tight Tolerances: The precision and tight tolerances in the construction of cycloidal gearboxes ensure smooth and efficient power transmission even under heavy loads.
Compact Design: Cycloidal gearboxes achieve high torque in a relatively compact size. This is particularly advantageous in applications where space is limited.
High Gear Ratio: Cycloidal gearboxes can achieve high gear ratios, allowing them to convert lower input speeds into higher output torque, which is essential in high-torque applications.
These factors make cycloidal gearboxes a reliable choice for various high-torque applications across industries such as heavy machinery, robotics, material handling, and more.
Assembling and Disassembling a Cycloidal Gearbox
Assembling and disassembling a cycloidal gearbox requires careful attention to detail and precision. The process can vary depending on the specific design of the gearbox, but the general steps involve:
Preparation: Gather all the necessary tools, components, and safety equipment for the assembly or disassembly process. Ensure a clean and organized workspace.
Disassembly: To disassemble a cycloidal gearbox, follow these steps:
Remove any external components or covers to access the gearbox internals.
Identify and mark the positions of all components for reassembly.
Release any locking mechanisms or fasteners that hold the gearbox components together.
Remove each component carefully, starting from the outermost layers and moving inward.
Cleaning and Inspection: Clean all components thoroughly using appropriate cleaning agents. Inspect each part for wear, damage, or any signs of degradation. Replace any components that are worn out or damaged.
Reassembly: To assemble the cycloidal gearbox, follow these steps:
Begin by assembling the internal components in the reverse order of disassembly.
Apply lubrication to the gears and other moving parts as recommended by the manufacturer.
Follow the markings made during disassembly to ensure correct positioning and alignment of components.
Gradually secure each component with the appropriate fasteners, ensuring proper torque settings.
Reattach any external covers or components that were removed earlier.
Testing: After reassembly, perform functional tests to ensure that the gearbox operates smoothly and without any issues. Check for any abnormal noises, vibrations, or irregular movements.
Final Checks: Double-check all fasteners, connections, and alignments. Verify that the gearbox functions as intended and meets performance specifications.
Documentation: Keep detailed records of the assembly process, including torque settings, markings, and any adjustments made during reassembly. This documentation will be useful for future maintenance or repairs.
It’s important to note that cycloidal gearboxes can have complex designs, and the exact procedure for assembly and disassembly may vary. Always refer to the manufacturer’s documentation and guidelines for specific instructions related to your gearbox model.
Principle of Cycloidal Gearing
Cycloidal gearing is a mechanism that utilizes the unique shape of cycloidal discs to achieve motion transmission. The principle involves the interaction between two main components: the input disc and the output disc.
The input disc has lobes with pins, while the output disc has lobes with matching holes. The lobes on both discs are not perfectly circular but are shaped in a cycloidal profile. As the input disc rotates, the pins on its lobes engage with the holes in the output disc’s lobes.
As the input disc rotates, the pins move along the cycloidal paths, causing the output disc to rotate. The interaction between the pins and the holes results in smooth and continuous motion transfer. The unique shape of the cycloidal profile ensures that there is always at least one point of contact between the pins and the holes, allowing for efficient torque transmission and reduced wear.
Cycloidal gearing provides advantages such as high torque capacity, compact size, and precision motion. However, due to the complex shape of the components and the continuous engagement, manufacturing and assembly of cycloidal gearboxes can be intricate.
Advance 120C Light High Speed Marine Gearbox for Boats
120C marine gearbox possesses functions of speed reduction, ahead and astern, clutching and de-clutching, and bearing propeller thrust. Featuring in compact in structure, small in volume and light in weight, it can match high-speed engine to form ship power unit.
120C marine gearbox is suitable for small and medium boats such as yacht, traffic, passenger and cargo boats.
Input speed
1000-2500r/min
Reduction ratio
1.48,1.94,2.45
Trans. capacity
0.10kw/r/min
2.96
0.09kw/r/min
3.35
0.08kw/r/min
Control way
Push-and-pull flexible shaft, electrically
Rated thrust
25KN
Center distance
180mm
L×W×H
432×440×650mm
Net weight
225kg
Flywheel
6135Ca,SAE14,11.5
Bell housing
6135Ca,SAE1,2,3
HCQ/HCA/HCM/HCV series light high-speed marine gearboxes self-developed by the company are designed of power ranging 20kW~2300kW, ratio ranging 1.5~3.5:1 and complete in specifications. Product with ‘Q’ in code is with cast iron housing, with ‘M’ aluminum housing and with ‘A’ and ‘V’ with down angle transmission structure. These products enjoy high market share, are widely used on various yacht, traffic boat, passenger boat. Product design and manufacturing capability are in national leading and international advanced level. Main features: 1. Possess functions of clutch & de-clutching, speed reduction and bearing propeller thrust; 2. Compact in structure, small in volume and light in weight; 3. High rated input speed and high manufacturing precision; 4. Good complete-machine performance, low noise and small vibration; 5. Match high-speed diesel engine, mainly used on medium-to-small high-speed boats; 6. Apply mechanical and automatic control, realizing local emergent control and remote control of the gearbox.
ADVANCE HCD800 – 3,429:1
MEDIUM/HEAVY DUTY GEARBOX
Reference number
A-HCD800-3,429
Brand
Advance
Model
HCD800
Ratio
3,429:1
Power
1530 HP @ 1800 RPM
Max. Power
1530 HP @ 1800 RPM
RPM Range
1000-1800
Rated propeller thrust
110 kn
N/n
0,85 hp/rpm
FEATURES & OPTIONS
Sae housing
Without/sae-00
Controls
Mechanical
Pto
Not available
Coupling size
21 /18 inch
Coupling type
Rubber block drive, with alu. ring
DIMENSIONS
Vertical offset
450 mm
LxWxH
1056x1280x1341 mm
Net. weight
2200 kg
AVAILABLE ARRANGEMENTS
Ratio
3,96:1
3,429:1
4,167:1
4,391:1
4,905:1
5,474:1
5,889:1
Rate
0,85 hp/rpm
0,80 hp/rpm
0,75 hp/rpm
0,70 hp/rpm
ADVANCE 135A – 5,06:1
MEDIUM/HEAVY DUTY GEARBOX
Reference number
A-135A-5,06
Brand
Advance
Model
135A
Ratio
5,06:1
Power
212,4 HP @ 1800 RPM
Max. Power
236 HP @ 2000 RPM
RPM Range
1000-2000
Rated propeller thrust
29,4 kn
N/n
0,118 hp/rpm
FEATURES & OPTIONS
Sae housing
Without/sae-1
Controls
Mechanical/ electrical
Pto
Not available
Coupling size
14 inch
Coupling type
Rubber block drive, with alu. ring
DIMENSIONS
Vertical offset
225 mm
LxWxH
578x744x830 mm
Net. weight
470 kg
AVAILABLE ARRANGEMENTS
Ratio
2,03:1
2,59:1
3,04:1
3,62:1
4,11:1
4,65:1
5,06:1
5,47:1
5,81:1
Rate
0,134 hp/rpm
0,125 hp/rpm
0,118 hp/rpm
0,103 hp/rpm
0,094 hp/rpm
ADVANCE HCD600A – 5,44:1
MEDIUM/HEAVY DUTY GEARBOX
Reference number
A-HCD600A-5,44
Brand
Advance
Model
HCD600A
Ratio
5,44:1
Power
972 HP @ 1800 RPM
Max. Power
1134 HP @ 2100 RPM
RPM Range
1000-2100
Rated propeller thrust
90 kn
N/n
0,54 hp/rpm
FEATURES & OPTIONS
Sae housing
Without/sae-00
Controls
Mechanical
Pto
Not available
Coupling size
21 /18 /14 inch
Coupling type
Rubber block drive, with alu. ring/(high) flexible coupling
DIMENSIONS
Vertical offset
415 mm
LxWxH
745x1094x1271 mm
Net. weight
1550 kg
AVAILABLE ARRANGEMENTS
Ratio
3,32:1
4,7:1
4,18:1
4,43:1
5,44:1
5,71:1
5:1
Rate
0,65 hp/rpm
0,62 hp/rpm
0,54 hp/rpm
0,6 hp/rpm
ADVANCE HC400 – 4,06:1
MEDIUM/HEAVY DUTY GEARBOX
Reference number
A-HC400-4,06
Brand
Advance
Model
HC400
Ratio
4,06:1
Power
684 HP @ 1800 RPM
Max. Power
684 HP @ 1800 RPM
RPM Range
1000-1800
Rated propeller thrust
82 kn
N/n
0,38 hp/rpm
FEATURES & OPTIONS
Sae housing
Without/sae-0/sae-1
Controls
Mechanical/ electrical
Pto
Not available
Coupling size
18 /16 /14 inch
Coupling type
Rubber block drive, with alu. ring/(high) flexible coupling
DIMENSIONS
Vertical offset
264 mm
LxWxH
843x950x890 mm
Net. weight
820 kg
AVAILABLE ARRANGEMENTS
Ratio
1,5:1
1,77:1
2,04:1
2,5:1
3,25:1
3,38:1
3,42:1
3:1
4,06:1
4,61:1
4,94:1
Rate
0,45 hp/rpm
0,38 hp/rpm
0,25 hp/rpm
ADVANCE D300A – 4:1
MEDIUM/HEAVY DUTY GEARBOX
Reference number
A-D300A-4
Brand
Advance
Model
D300A
Ratio
4:1
Power
630 HP @ 1800 RPM
Max. Power
805 HP @ 2300 RPM
RPM Range
1000-2300
Rated propeller thrust
60 kn
N/n
0,35 hp/rpm
FEATURES & OPTIONS
Sae housing
Without/sae-0/sae-1
Controls
Mechanical/ electrical
Pto
Available
Note
If using flexible couping, rate will rise 8%
Coupling size
18 /16 /14 inch
Coupling type
Rubber block drive, with alu. ring/(high) flexible coupling
* Training how to instal the machine, training how to use the machine. * Engineers available to service machinery overseas.
model
ratio
Rate (HP/rpm)
Engine speed(rpm)
overall dimension L*W*H(mm)
Net Weight (kgs)
MARINE GEARBOX 6
2.52 3.05 3.5
0.0044
1000~2100
350× 316× 482
58
MARINE GEARBOX 16A
2.07 2.48 2.95 3.35 3.383
0.012
1000~2000
422× 325× 563
84
MARINE GEARBOX MD571
1.56 1.88 2.63
0.009~0.012
4000
281× 230× 221
15
MARINE GEARBOX MA100
1.6 2.0 2.55 3.11 3.59 3.88
0.006~0.009
1500~3000
236× 390× 420
75
MARINE GEARBOX MA125
2.03 2.46 3.04 3.57 4.05 4.39 4.7
0.011~0.02
1500~3000
291× 454× 485
115
MARINE GEARBOX MA142
1.97 2.52 3.03 3.54 3.95 4.5 5.06 5.47
0.013~0.03
1500~2500
308× 520×
140
MARINE GEARBOX 40A
2.07 2.96 3.44
0.571~0.03
750~2000
414× 610× 620
225
MARINE GEARBOX MB170
1.97 2.52 3.03 3.54 3.96 4.50 5.06 5.47 5.88
0.571~0.039
1000~2500
485× 610× 656
240
MARINE GEARBOX HCU65
2.045 2.50 3.068 3.427
0.045
1000~2200
504× 600× 808
260
MARINE GEARBOX HC65
1.53 2.03 2.50 2.96
0.044~0.048
1000~2500
311× 460× 544
130
MARINE GEARBOX 120B
2.03 2.81 3.73
0.044~0.088
750~1800
605× 744× 770
400
MARINE GEARBOX 120C
1.48 1.94 2.45 2.96 3.35
0.08~0.1
1000~2500
352× 694× 650
225
MARINE GEARBOX MV100
1.23 1.62 2.07 2.52 2.87
0.08~0.1
1500~3000
390× 630× 580
220
MARINE GEARBOX HCV120
1.509 2.016 2.524
0.076~0.01
1500~2500
502× 600× 847
300
MARINE GEARBOX 135
2.03 2.59 3.04 3.62 4.11 4.65 5.06 5.47 5.81
0.070~0.10
1000~2000
578× 744× 830
470
MARINE GEARBOX MB242
3.04 3.52 3.95 4.53 5.12 5.56 5.88
0.074~0.013
1000~2500
442× 744× 763
385
MARINE GEARBOX HC138
2.52 3.0 3.57 4.05 4.45
0.11
1000~2500
520× 792× 760
360
MARINE GEARBOX HC200
1.48 2.0 2.28
0.147
1000~2200
430× 744× 708
280
MARINE GEARBOX MB270A
4.05 4.53 5.12 5.50 5.95 6.39 6.82
0.088~0.147
1000~2500
594× 810× 868
675
MARINE GEARBOX HCV230
1.485 1.956 2.483
0.146~0.184
1000~2200
568× 620× 1571
450
MARINE GEARBOX HCQ300
1.06 1.46 2.05 2.38
0.235~0.250
1000~2300
533× 681× 676
360
MARINE GEARBOX 300
2.04 2.54 3.0 3.53 4.1 4.61 4.94 5.44
0.125~0.257
1000~2300
638× 870× 864
740
MARINE GEARBOX D300
4.0 4.48 5.05 5.52 5.90 6.56 7.06 7.63
0.125~0.257
1000~2300
638× 920× 1040
880
MARINE GEARBOX T300
6.03 6.65 7.04 7.54 8.02
0.221~0.243
1000~2300
640× 920× 1110
1120
MARINE GEARBOX HCV400
1.388 2.0
0.274~0.30
1000~1800
780× 740× 1192
650
MARINE GEARBOX HC400
2.04 2.50 3.0 3.42 4.06
0.279~0.331
1000~1800
641× 890× 890
820
MARINE GEARBOX HCD400A
3.96 4.33 4.43 4.70 5.0 5.53 5.89
0.272~0.331
1000~1800
641× 950× 988
1100
MARINE GEARBOX HCT400A
6.096 6.49 6.93 7.42 7.95 8.40 9.0 9.47
0.243~0.331
1000~2100
784× 992× 1130
1450
MARINE GEARBOX HCT400A~1
8.15 8.69 9.27 9.94 10.60 11.46 12
0.262~0.331
1000~2100
869× 1100× 1275
1500
MARINE GEARBOX HC600A
2.0 2.48 3.0 3.58 3.89
0.40~0.48
1000~2100
745× 1094× 1126
1300
MARINE GEARBOX HCD600A
4.18 4.43 4.70 5.0 5.44 5.71
0.40~0.48
1000~2100
745× 1094× 1271
1550
MARINE GEARBOX HCT600A
6.06 6.49 6.97 7.51 8.04 8.66 9.35
0.28~0.44
1000~2100
805× 1094× 1271
1600
MARINE GEARBOX HCT600A~1
8.23 8.82 9.47 10.8 11.65 12.57
0.331~0.441
1000~2100
878× 1224× 1346
1700
MARINE GEARBOX 750B
1.49 1.97 2.48 2.92
0.55
600~1200
1117× 850× 1170
1600
MARINE GEARBOX CHT800
5.57 5.68 5.93 6.43 6.86 7.33 7.84
0.515~0.625
800~1800
1056× 1280× 1425
2000
MARINE GEARBOX 900
1.46 2.04 2.47 3.0 3.60 4.08 4.63 4.95
0.40~0.66
600~1600
1115× 850× 1310
1600
The delivery moment We have closely related transportation companies, engineering logistics, containers, air freight, international railways. International ground transportation. There are many ways to choose, and the shipping cost is even lower. Timeliness is higher.
Our Company
ZheJiang CHINAMFG Power Technology Co., Ltd. is located in HangZhou City, ZheJiang Province. The KangMS POWER brand of the company has become a CHINAMFG brand that has successfully operated in the field of power generation equipment.
Unified R & D and dedicated production
The R & D team at the ZheJiang headquarters formulates unified technical specifications and production processes based on advanced technology and innovative concepts. The production plant in HangZhou, China, through strict international management systems and standard production processes, manufactures high-quality KangMS POWER power generation equipment .
Unified research and development of high-quality production
The R & D and production team at ZheJiang headquarters, power generation equipment and related ancillary products are tailored to the needs of our customers with the purpose of durability and high reliability. Related products have been well received by customers at home and abroad.
Global sales and service network ZheJiang CHINAMFG Power Technology Co., Ltd. has always focused on providing Kans Ms POWER power system quality products and services to customers at home and abroad. The excellent performance of ZheJiang CHINAMFG Power Technology Co., Ltd. can be seen in industries and projects such as highways, railways, post and telecommunications, water conservancy, airports, factories and mines, and high-rise buildings.
The company has increased its efforts to extend the industry horizontally and vertically. Not only has it vigorously developed “gas generator sets and system engineering, heavy oil power station construction, marine diesel generator sets, ship mainframes and oil supply systems”, and has provided fuel and gas power generation system technology and The full-service of the equipment also focuses on the field of new energy. In the research, development and application of new energy and high-efficiency energy-saving technologies and products, it has created new and characteristic industries, covering the efficient use of solar energy and the integration of biomass energy. Utilization and biogas projects, industrial waste gas, waste heat recovery and utilization, biogas, natural gas, coal bed gas, oilfield associated gas generation and other industrial development of power generation and engineering applications.
The company adapts to the new situation, comprehensively enhances the comprehensive competitiveness of the enterprise, and consistently implements and implements the whole process and all-round of enterprise management, and puts people-oriented, harmonious concepts and modern enterprise management systems in order to standardize and improve the internal management of enterprises. With the development needs of the enterprise, a high-tech, large-scale and strong group company has continuously demonstrated its unique charm and style, and continues to win customers by quality, base itself on the market with credibility, reward society with value, and CHINAMFG the future with strength. Go hand in hand with all sectors of society to create brilliant!
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Efficiency of Cycloidal Gearboxes in Power Transmission
Cycloidal gearboxes offer relatively high power transmission efficiency compared to other types of gearboxes. The efficiency of a cycloidal gearbox depends on various factors, including the design, quality of components, lubrication, and load conditions.
Typically, the power transmission efficiency of a cycloidal gearbox ranges from 85% to 95%. However, this can vary based on several factors:
Number of Reduction Stages: Multi-stage cycloidal gearboxes may experience slightly lower efficiency due to multiple gear meshing interactions.
Quality and Design: Well-designed and precision-manufactured cycloidal gearboxes tend to exhibit higher efficiency.
Lubrication: Proper lubrication is crucial for reducing friction and enhancing efficiency. Insufficient or deteriorated lubrication can lead to efficiency losses.
Load Conditions: Higher loads and torque levels can lead to higher friction and lower efficiency. Properly matching the gearbox to the application is essential.
Despite minor efficiency losses compared to some other gearbox types, the benefits of compactness, high torque density, and precise motion control often outweigh the efficiency considerations in many applications.
Noise and Vibration Considerations in Cycloidal Gearboxes
Cycloidal gearboxes are generally known for their smooth and quiet operation. However, like any mechanical system, they can still exhibit some level of noise and vibration. Here are the key factors to consider:
Gear Design: The unique rolling contact design of cycloidal gears contributes to their relatively low noise levels. The teeth engagement is gradual and continuous, reducing impact forces and noise.
Lubrication: Proper lubrication is essential to minimize friction and noise. Using high-quality lubricants and maintaining proper lubrication levels can help reduce noise and vibration in cycloidal gearboxes.
Precision Manufacturing: Precise manufacturing processes and tight tolerances can help minimize irregularities in gear meshing, which can contribute to noise and vibration.
Load Distribution: Proper load distribution among multiple lobes in the cycloidal mechanism can help prevent localized stress concentrations that could lead to vibrations and noise.
Bearing Quality: High-quality bearings can contribute to smooth operation and reduce vibrations that could be transmitted to the gearbox housing.
Mounting and Installation: Proper mounting and alignment of the gearbox are important to ensure that it operates smoothly and without excessive vibrations.
While cycloidal gearboxes are designed to minimize noise and vibration, it’s important to consider the specific application, environmental conditions, and operating parameters. Regular maintenance, proper lubrication, and selecting the appropriate gearbox size and type can all contribute to reducing noise and vibration levels in cycloidal gearboxes.
Advantages of Using a Cycloidal Gearbox
Cycloidal gearboxes offer several advantages that make them well-suited for various applications:
High Torque Density: Cycloidal gearboxes provide a high torque output relative to their size and weight. This makes them ideal for applications where space is limited, and high torque is required.
Compact Design: The unique arrangement of cycloidal pins and lobed profiles results in a compact gearbox design. This is advantageous when dealing with constrained installation spaces.
Smooth and Precise Motion: Cycloidal motion generates smooth and controlled movement, making these gearboxes suitable for applications requiring accurate positioning, such as robotics and automation.
High Shock Load Capacity: The multiple points of contact between the cycloidal pins and the lobes distribute the load, allowing cycloidal gearboxes to handle sudden shocks and overloads effectively.
Backlash Elimination: Cycloidal gearboxes exhibit minimal backlash due to the nature of their motion. This is beneficial in applications where precise motion reversal is crucial.
High Efficiency: The rolling contact between the pins and lobes contributes to efficient power transmission, resulting in relatively high efficiency levels.
Reduced Wear and Noise: The rolling motion in cycloidal gearboxes leads to reduced wear on components, resulting in lower maintenance requirements and quieter operation.
Versatility: Cycloidal gearboxes can handle a wide range of ratios and speeds, making them suitable for various industrial and automation applications.
Due to these advantages, cycloidal gearboxes are commonly used in robotics, automation, packaging machinery, conveyors, and other applications where compactness, high torque, and precise motion are critical.
* Training how to instal the machine, training how to use the machine. * Engineers available to service machinery overseas.
model
ratio
Rate (HP/rpm)
Engine speed(rpm)
overall dimension L*W*H(mm)
Net Weight (kgs)
MARINE GEARBOX 6
2.52 3.05 3.5
0.0044
1000~2100
350× 316× 482
58
MARINE GEARBOX 16A
2.07 2.48 2.95 3.35 3.383
0.012
1000~2000
422× 325× 563
84
MARINE GEARBOX MD571
1.56 1.88 2.63
0.009~0.012
4000
281× 230× 221
15
MARINE GEARBOX MA100
1.6 2.0 2.55 3.11 3.59 3.88
0.006~0.009
1500~3000
236× 390× 420
75
MARINE GEARBOX MA125
2.03 2.46 3.04 3.57 4.05 4.39 4.7
0.011~0.02
1500~3000
291× 454× 485
115
MARINE GEARBOX MA142
1.97 2.52 3.03 3.54 3.95 4.5 5.06 5.47
0.013~0.03
1500~2500
308× 520×
140
MARINE GEARBOX 40A
2.07 2.96 3.44
0.571~0.03
750~2000
414× 610× 620
225
MARINE GEARBOX MB170
1.97 2.52 3.03 3.54 3.96 4.50 5.06 5.47 5.88
0.571~0.039
1000~2500
485× 610× 656
240
MARINE GEARBOX HCU65
2.045 2.50 3.068 3.427
0.045
1000~2200
504× 600× 808
260
MARINE GEARBOX HC65
1.53 2.03 2.50 2.96
0.044~0.048
1000~2500
311× 460× 544
130
MARINE GEARBOX 120B
2.03 2.81 3.73
0.044~0.088
750~1800
605× 744× 770
400
MARINE GEARBOX 120C
1.48 1.94 2.45 2.96 3.35
0.08~0.1
1000~2500
352× 694× 650
225
MARINE GEARBOX MV100
1.23 1.62 2.07 2.52 2.87
0.08~0.1
1500~3000
390× 630× 580
220
MARINE GEARBOX HCV120
1.509 2.016 2.524
0.076~0.01
1500~2500
502× 600× 847
300
MARINE GEARBOX 135
2.03 2.59 3.04 3.62 4.11 4.65 5.06 5.47 5.81
0.070~0.10
1000~2000
578× 744× 830
470
MARINE GEARBOX MB242
3.04 3.52 3.95 4.53 5.12 5.56 5.88
0.074~0.013
1000~2500
442× 744× 763
385
MARINE GEARBOX HC138
2.52 3.0 3.57 4.05 4.45
0.11
1000~2500
520× 792× 760
360
MARINE GEARBOX HC200
1.48 2.0 2.28
0.147
1000~2200
430× 744× 708
280
MARINE GEARBOX MB270A
4.05 4.53 5.12 5.50 5.95 6.39 6.82
0.088~0.147
1000~2500
594× 810× 868
675
MARINE GEARBOX HCV230
1.485 1.956 2.483
0.146~0.184
1000~2200
568× 620× 1571
450
MARINE GEARBOX HCQ300
1.06 1.46 2.05 2.38
0.235~0.250
1000~2300
533× 681× 676
360
MARINE GEARBOX 300
2.04 2.54 3.0 3.53 4.1 4.61 4.94 5.44
0.125~0.257
1000~2300
638× 870× 864
740
MARINE GEARBOX D300
4.0 4.48 5.05 5.52 5.90 6.56 7.06 7.63
0.125~0.257
1000~2300
638× 920× 1040
880
MARINE GEARBOX T300
6.03 6.65 7.04 7.54 8.02
0.221~0.243
1000~2300
640× 920× 1110
1120
MARINE GEARBOX HCV400
1.388 2.0
0.274~0.30
1000~1800
780× 740× 1192
650
MARINE GEARBOX HC400
2.04 2.50 3.0 3.42 4.06
0.279~0.331
1000~1800
641× 890× 890
820
MARINE GEARBOX HCD400A
3.96 4.33 4.43 4.70 5.0 5.53 5.89
0.272~0.331
1000~1800
641× 950× 988
1100
MARINE GEARBOX HCT400A
6.096 6.49 6.93 7.42 7.95 8.40 9.0 9.47
0.243~0.331
1000~2100
784× 992× 1130
1450
MARINE GEARBOX HCT400A~1
8.15 8.69 9.27 9.94 10.60 11.46 12
0.262~0.331
1000~2100
869× 1100× 1275
1500
MARINE GEARBOX HC600A
2.0 2.48 3.0 3.58 3.89
0.40~0.48
1000~2100
745× 1094× 1126
1300
MARINE GEARBOX HCD600A
4.18 4.43 4.70 5.0 5.44 5.71
0.40~0.48
1000~2100
745× 1094× 1271
1550
MARINE GEARBOX HCT600A
6.06 6.49 6.97 7.51 8.04 8.66 9.35
0.28~0.44
1000~2100
805× 1094× 1271
1600
MARINE GEARBOX HCT600A~1
8.23 8.82 9.47 10.8 11.65 12.57
0.331~0.441
1000~2100
878× 1224× 1346
1700
MARINE GEARBOX 750B
1.49 1.97 2.48 2.92
0.55
600~1200
1117× 850× 1170
1600
MARINE GEARBOX CHT800
5.57 5.68 5.93 6.43 6.86 7.33 7.84
0.515~0.625
800~1800
1056× 1280× 1425
2000
MARINE GEARBOX 900
1.46 2.04 2.47 3.0 3.60 4.08 4.63 4.95
0.40~0.66
600~1600
1115× 850× 1310
1600
The delivery moment We have closely related transportation companies, engineering logistics, containers, air freight, international railways. International ground transportation. There are many ways to choose, and the shipping cost is even lower. Timeliness is higher.
Our Company
ZheJiang CHINAMFG Power Technology Co., Ltd. is located in HangZhou City, ZheJiang Province. The KangMS POWER brand of the company has become a CHINAMFG brand that has successfully operated in the field of power generation equipment.
Unified R & D and dedicated production
The R & D team at the ZheJiang headquarters formulates unified technical specifications and production processes based on advanced technology and innovative concepts. The production plant in HangZhou, China, through strict international management systems and standard production processes, manufactures high-quality KangMS POWER power generation equipment .
Unified research and development of high-quality production
The R & D and production team at ZheJiang headquarters, power generation equipment and related ancillary products are tailored to the needs of our customers with the purpose of durability and high reliability. Related products have been well received by customers at home and abroad.
Global sales and service network ZheJiang CHINAMFG Power Technology Co., Ltd. has always focused on providing Kans Ms POWER power system quality products and services to customers at home and abroad. The excellent performance of ZheJiang CHINAMFG Power Technology Co., Ltd. can be seen in industries and projects such as highways, railways, post and telecommunications, water conservancy, airports, factories and mines, and high-rise buildings.
The company has increased its efforts to extend the industry horizontally and vertically. Not only has it vigorously developed “gas generator sets and system engineering, heavy oil power station construction, marine diesel generator sets, ship mainframes and oil supply systems”, and has provided fuel and gas power generation system technology and The full-service of the equipment also focuses on the field of new energy. In the research, development and application of new energy and high-efficiency energy-saving technologies and products, it has created new and characteristic industries, covering the efficient use of solar energy and the integration of biomass energy. Utilization and biogas projects, industrial waste gas, waste heat recovery and utilization, biogas, natural gas, coal bed gas, oilfield associated gas generation and other industrial development of power generation and engineering applications.
The company adapts to the new situation, comprehensively enhances the comprehensive competitiveness of the enterprise, and consistently implements and implements the whole process and all-round of enterprise management, and puts people-oriented, harmonious concepts and modern enterprise management systems in order to standardize and improve the internal management of enterprises. With the development needs of the enterprise, a high-tech, large-scale and strong group company has continuously demonstrated its unique charm and style, and continues to win customers by quality, base itself on the market with credibility, reward society with value, and CHINAMFG the future with strength. Go hand in hand with all sectors of society to create brilliant!
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Calculation of Reduction Ratio in a Cycloidal Gearbox
The reduction ratio in a cycloidal gearbox can be calculated using the following formula:
Reduction Ratio = (Number of Input Pins + Number of Output Pins) / Number of Output Pins
In a cycloidal gearbox, the input pins engage with the lobes of the cam disc, while the output pins are engaged with the cycloidal pins of the output rotor. The reduction ratio determines the relationship between the number of input and output pins engaged at any given time.
For example, if a cycloidal gearbox has 7 input pins and 14 output pins engaged, the reduction ratio would be:
Reduction Ratio = (7 + 14) / 14 = 1.5
This means that for every 1 revolution of the input pins, the output rotor will complete 1.5 revolutions. The reduction ratio is a key parameter that influences the output speed and torque of the cycloidal gearbox.
Noise and Vibration Considerations in Cycloidal Gearboxes
Cycloidal gearboxes are generally known for their smooth and quiet operation. However, like any mechanical system, they can still exhibit some level of noise and vibration. Here are the key factors to consider:
Gear Design: The unique rolling contact design of cycloidal gears contributes to their relatively low noise levels. The teeth engagement is gradual and continuous, reducing impact forces and noise.
Lubrication: Proper lubrication is essential to minimize friction and noise. Using high-quality lubricants and maintaining proper lubrication levels can help reduce noise and vibration in cycloidal gearboxes.
Precision Manufacturing: Precise manufacturing processes and tight tolerances can help minimize irregularities in gear meshing, which can contribute to noise and vibration.
Load Distribution: Proper load distribution among multiple lobes in the cycloidal mechanism can help prevent localized stress concentrations that could lead to vibrations and noise.
Bearing Quality: High-quality bearings can contribute to smooth operation and reduce vibrations that could be transmitted to the gearbox housing.
Mounting and Installation: Proper mounting and alignment of the gearbox are important to ensure that it operates smoothly and without excessive vibrations.
While cycloidal gearboxes are designed to minimize noise and vibration, it’s important to consider the specific application, environmental conditions, and operating parameters. Regular maintenance, proper lubrication, and selecting the appropriate gearbox size and type can all contribute to reducing noise and vibration levels in cycloidal gearboxes.
Disadvantages of Using a Cycloidal Gearbox
While cycloidal gearboxes offer various advantages, they also come with some disadvantages that should be considered:
Lower Efficiency at High Speeds: Cycloidal gearboxes can experience a decrease in efficiency at high speeds due to increased friction and rolling resistance.
Complex Design: The internal arrangement of pins, lobes, and bearings can result in a relatively complex design, which may lead to higher manufacturing costs and maintenance challenges.
Limited Gear Ratio Range: Cycloidal gearboxes might have limitations in terms of achieving very high gear ratios, which can impact their suitability for certain applications.
Cost: The specialized design and precision manufacturing involved in producing cycloidal gearboxes can lead to higher upfront costs compared to other gearbox types.
Noise Generation: While generally quieter than some other types of gearboxes, cycloidal gearboxes can still produce noise during operation, which might need to be addressed in noise-sensitive applications.
Availability: Cycloidal gearboxes might not be as widely available as other gearbox types, potentially leading to longer lead times for procurement and replacement parts.
Limited Backlash Adjustability: While cycloidal gearboxes have minimal backlash, adjusting or fine-tuning the backlash might be more challenging compared to other gearbox types.
Despite these disadvantages, cycloidal gearboxes remain a valuable choice for specific applications where their unique advantages outweigh the drawbacks.
Cycloid drives gearbox Cycloidal gear motor planetary gearbox
< ABOUT TILI
Technical data
Product Name
Cycloid drives gearbox Cycloidal gear motor planetary gearbox
Power
0.18KW~90KW
Torque
120Nm~30000Nm
Running direction
Forward and reverse
Gear material
Cast iron
Noise test
Below 65dB
Brand of bearings
C&U bearing, ZWZ, LYC, HRB, CHINAMFG , etc
Brand of oil seal
NAK or other brand
Temp. rise (MAX)
40ºC
Temp. rise (Oil)(MAX
50ºC
Vibration
≤20µm
Housing hardness
HBS190-240
Lubricating oil
GB L-CKC220-460, Shell Omala220-460
Heat treatment
Carburizing, Quenching etc
Efficiency
90% (depends on the transmission stage)
Installation type
Foot plate horizontal installation, flange type vertical installation;
Input method
Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor
Installation Instructions
Company Profile
< WORKSHOP
< QUALITY CONTROL
Certifications
Packaging & Shipping
FAQ
Q 1: Are you a trading company or a manufacturer? A: We are a professional manufacturer specializing in manufacturing various series of reducer.
Q 2:Can you do OEM? A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.
Q 3: How long is your warranty? A: Our Warranty is 12 months under normal circumstances.
Q 4: Do you have inspection procedures for reducer? A:100% self-inspection before packing.
Q 5: Can I have a visit to your factory before the order? A: Sure, welcome to visit our factory.
Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need? A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.
Q 7: What information shall we give before placing a purchase order? A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements
Q 8:What is the payment term? A:You can pay via T/T(30% in advance as deposit before production +70% before delivery
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application:
Motor, Machinery, Agricultural Machinery
Function:
Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
You can apply for a refund up to 30 days after receipt of the products.
Suitability of Cycloidal Gearboxes for High-Torque Applications
Cycloidal gearboxes are well-suited for high-torque applications due to their unique design and mechanical advantages. Here’s why they are suitable:
Multiple Engagement Points: Cycloidal gearboxes have multiple teeth in contact at any given moment, distributing the load over a larger area. This reduces wear and stress on individual teeth, making them capable of handling high torque.
High Load-Carrying Capacity: The design of the cycloidal mechanism, with its large number of pins and rollers, provides high load-carrying capacity. This makes them capable of transmitting significant torque without failure.
Tight Tolerances: The precision and tight tolerances in the construction of cycloidal gearboxes ensure smooth and efficient power transmission even under heavy loads.
Compact Design: Cycloidal gearboxes achieve high torque in a relatively compact size. This is particularly advantageous in applications where space is limited.
High Gear Ratio: Cycloidal gearboxes can achieve high gear ratios, allowing them to convert lower input speeds into higher output torque, which is essential in high-torque applications.
These factors make cycloidal gearboxes a reliable choice for various high-torque applications across industries such as heavy machinery, robotics, material handling, and more.
History of Cycloidal Gear System Development
The history of cycloidal gear systems dates back to ancient times, with various forms of non-circular gears being used for specialized applications. The concept of the cycloidal gear system as we know it today, however, has evolved over centuries of engineering and innovation:
Ancient Roots: The concept of using non-circular gears can be traced back to ancient civilizations, where devices like the “Antikythera Mechanism” (c. 150-100 BC) employed non-circular gear arrangements.
Cam Mechanisms: During the Renaissance, engineers and inventors like Leonardo da Vinci explored mechanisms involving cams and followers, which are precursors to modern cycloidal gears.
Cycloidal Motion Studies: In the 19th century, engineers and mathematicians like Franz Reuleaux and Robert Willis studied and developed mechanisms based on the principles of cycloidal motion.
Early Cycloidal Gearboxes: The development of cycloidal gear systems gained momentum in the late 19th and early 20th centuries, with inventors like Emile Alluard and Louis André creating early forms of cycloidal gear mechanisms and gearboxes.
Cycloidal Drive: The term “cycloidal drive” was coined by James Watt in the 18th century, referring to mechanisms that produce a motion resembling a rolling circle.
Modern Cycloidal Gearboxes: The development of modern cycloidal gearboxes was further advanced by engineers like Ralph B. Heath, who patented the “Harmonic Drive” in the 1950s. This invention marked a significant step in the advancement and commercialization of precision cycloidal gear systems.
Advancements and Applications: Over the decades, cycloidal gear systems have found applications in robotics, aerospace, automation, and other fields that require compactness, precision, and high torque capabilities.
The history of cycloidal gear system development reflects the contributions of many engineers and inventors who have refined and advanced the technology over time. Today, cycloidal gearboxes continue to play a crucial role in various industries and applications.
Advantages of Using a Cycloidal Gearbox
Cycloidal gearboxes offer several advantages that make them well-suited for various applications:
High Torque Density: Cycloidal gearboxes provide a high torque output relative to their size and weight. This makes them ideal for applications where space is limited, and high torque is required.
Compact Design: The unique arrangement of cycloidal pins and lobed profiles results in a compact gearbox design. This is advantageous when dealing with constrained installation spaces.
Smooth and Precise Motion: Cycloidal motion generates smooth and controlled movement, making these gearboxes suitable for applications requiring accurate positioning, such as robotics and automation.
High Shock Load Capacity: The multiple points of contact between the cycloidal pins and the lobes distribute the load, allowing cycloidal gearboxes to handle sudden shocks and overloads effectively.
Backlash Elimination: Cycloidal gearboxes exhibit minimal backlash due to the nature of their motion. This is beneficial in applications where precise motion reversal is crucial.
High Efficiency: The rolling contact between the pins and lobes contributes to efficient power transmission, resulting in relatively high efficiency levels.
Reduced Wear and Noise: The rolling motion in cycloidal gearboxes leads to reduced wear on components, resulting in lower maintenance requirements and quieter operation.
Versatility: Cycloidal gearboxes can handle a wide range of ratios and speeds, making them suitable for various industrial and automation applications.
Due to these advantages, cycloidal gearboxes are commonly used in robotics, automation, packaging machinery, conveyors, and other applications where compactness, high torque, and precise motion are critical.
GFT walking reducer is widely used in rotary drilling rig walking, the main winch, small size, compact structure, large output torque, easy installation, direct connection with the walking tire,
GFT hydrostatic transmission (travel reducer / travel motor) is a gear or chain drive vehicles and other mobile devices ideal drive. In addition, where there is movement, rotation and rotation are applicable. Due to its particularly compact construction, the GFT transmission can also be used where the installation environment is extremely difficult. The use of surface hardened gears and quenched and tempered and surface nitrided gears, coupled with good manufacturing quality, enables the device to have excellent load carrying capacity and operational reliability. Brake: Spring loaded, hydraulically released spring pressure in the actuator – Multi-disc – Stop brake. Collectively: multi-chip parking brake. Whenever necessary, even at the project stage, we are always ready to advise you on how to find the most suitable solution for you.
HangZhou Yuan Yi Hydraulic Equipment Co., Ltd. is located in the provincial capital of HangZhou, ZheJiang Province, agents and distribution of foreign CHINAMFG brands Rexroth, Sauer
Hydraulic control components of the technology-oriented enterprises. Committed to providing customers with high-quality hydraulic control components and hydraulic system design, maintenance, etc.
Surface services. The company has long been CHINAMFG with foreign hydraulic enterprises to maintain close cooperative partnership to ensure that the original products for customers; for customers
To provide rapid response and comprehensive pre-sale, sales, after-sales service; provide reasonable, preferential products. Company’s main products are: import CHINAMFG
, CHINAMFG CHINAMFG hydraulic piston pumps, motors, gear pumps, reducer assembly and accessories. China-made CHINAMFG brands Xihu (West Lake) Dis. hydraulic professional sales. public
You can apply for a refund up to 30 days after receipt of the products.
Suitability of Cycloidal Gearboxes for High-Torque Applications
Cycloidal gearboxes are well-suited for high-torque applications due to their unique design and mechanical advantages. Here’s why they are suitable:
Multiple Engagement Points: Cycloidal gearboxes have multiple teeth in contact at any given moment, distributing the load over a larger area. This reduces wear and stress on individual teeth, making them capable of handling high torque.
High Load-Carrying Capacity: The design of the cycloidal mechanism, with its large number of pins and rollers, provides high load-carrying capacity. This makes them capable of transmitting significant torque without failure.
Tight Tolerances: The precision and tight tolerances in the construction of cycloidal gearboxes ensure smooth and efficient power transmission even under heavy loads.
Compact Design: Cycloidal gearboxes achieve high torque in a relatively compact size. This is particularly advantageous in applications where space is limited.
High Gear Ratio: Cycloidal gearboxes can achieve high gear ratios, allowing them to convert lower input speeds into higher output torque, which is essential in high-torque applications.
These factors make cycloidal gearboxes a reliable choice for various high-torque applications across industries such as heavy machinery, robotics, material handling, and more.
Maintenance Requirements for Cycloidal Gearboxes
Maintaining cycloidal gearboxes is essential to ensure their optimal performance and longevity. Here are some maintenance practices to consider:
Lubrication: Regular lubrication is crucial to prevent wear and friction between moving parts. Use high-quality lubricants recommended by the gearbox manufacturer.
Inspections: Regularly inspect the gearbox for signs of wear, damage, or oil leakage. Address any issues promptly to prevent further damage.
Cleaning: Keep the gearbox clean and free from debris that could interfere with its operation. Cleanliness helps prevent contamination and wear.
Torque Checks: Periodically check the tightness of fasteners and bolts to ensure they are properly secured. Loose fasteners can lead to misalignment and reduced performance.
Seal Maintenance: Check and maintain seals to prevent oil leakage. Damaged seals should be replaced promptly to avoid lubricant loss.
Temperature Monitoring: Monitor the operating temperature of the gearbox to ensure it remains within the recommended range. Excessive heat can lead to premature wear.
Alignment: Ensure that the gearbox is properly aligned with other components to prevent misalignment-related issues.
Regular Service: Follow the manufacturer’s recommended service intervals for more in-depth inspections and maintenance tasks.
Regular and proactive maintenance can extend the lifespan of cycloidal gearboxes, minimize downtime, and maintain their efficiency and performance over time.
Industries Benefiting from Cycloidal Gearboxes
Cycloidal gearboxes find applications in various industries where their unique characteristics are advantageous:
Robotics and Automation: Cycloidal gearboxes are widely used in robotic systems for their compact design, high torque capacity, and precise motion control.
Material Handling: Industries such as logistics and warehousing benefit from cycloidal gearboxes in conveyor systems due to their ability to handle heavy loads and provide smooth and accurate movement.
Manufacturing: Equipment used in manufacturing processes, such as packaging machines and printing presses, often incorporate cycloidal gearboxes for their reliability and precise positioning.
Aerospace: In aerospace applications, cycloidal gearboxes can be found in satellite systems, where their compactness and high torque-to-weight ratio are crucial.
Medical Devices: Cycloidal gearboxes are used in medical equipment like robotic surgery systems for their precise movement capabilities and space-saving design.
Defense: Military applications, such as remotely operated vehicles and surveillance equipment, benefit from cycloidal gearboxes’ ability to handle rugged conditions and provide precise control.
These industries leverage the advantages of cycloidal gearboxes to enhance the performance and efficiency of their systems.
