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China high quality China OEM CNC Machining High Precision Auto Planetary Gearbox CZPT Gear Motors for Trucks/Cars/Industrial Equipments with Hot selling

Product Description

Product Description

About the CNC Machining Speed Reducer with High Precision

The reducer is an independent closed transmission device between the prime mover and the working machine, used to reduce the speed and increase the torque to meet the needs of the work, in some occasions is also used to increase, known as the speed.

Selection of reducer should be based on the selection of working machine conditions, technical parameters, engine performance, economic and other factors, compare different types and varieties of reducer profile size, transmission efficiency, bearing capacity, quality, price, etc., choose the most suitable reducer.

Reducer is a relatively precise machine, the purpose of using it is to reduce the speed and increase the torque.

Product Parameters

Specification of CNC Machining Speed Reducer with High Precision

 

Maximum torque:  20,000NM
Maximum output speed:  <1200rpm
Maximum input speed:  <2500rpm
Ratio: 3:1 up to 4:1
Output type:  square shaft
hex shaft
flange

 

Our Advantages

Advantages of HangZhou CHINAMFG Industrial

    1. 20 years of experience in manufacturing and exporting
    2. OEM and custom-made service
    3. All kinds of castings can be manufactured according to the drawings, samples or specific industry standard
    4. Strong engineering team makes high quatliy
    5. The coordinated service(casting, machining and surface treatment) make lower price if possible
    6. Advanced-level equipments
    7. Full material testing process and quatliy control system

    8. Quality assurance and delivery on time

    Applications:

    Automotive Industrial
    Heavy Truck Industrial
    CNC Machining Industrial

     

    Factory Showing

    About CHINAMFG Industrial Company

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    Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
    Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
    Layout: Cycloidal
    Samples:
    US$ 700/Piece
    1 Piece(Min.Order)

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    Order Sample

    Customization:
    Available

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    Customized Request

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    Shipping Cost:

    Estimated freight per unit.







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    Full Payment
    Currency: US$
    Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

    cycloidal gearbox

    Suitability of Cycloidal Gearboxes for High-Torque Applications

    Cycloidal gearboxes are well-suited for high-torque applications due to their unique design and mechanical advantages. Here’s why they are suitable:

    • Multiple Engagement Points: Cycloidal gearboxes have multiple teeth in contact at any given moment, distributing the load over a larger area. This reduces wear and stress on individual teeth, making them capable of handling high torque.
    • High Load-Carrying Capacity: The design of the cycloidal mechanism, with its large number of pins and rollers, provides high load-carrying capacity. This makes them capable of transmitting significant torque without failure.
    • Tight Tolerances: The precision and tight tolerances in the construction of cycloidal gearboxes ensure smooth and efficient power transmission even under heavy loads.
    • Compact Design: Cycloidal gearboxes achieve high torque in a relatively compact size. This is particularly advantageous in applications where space is limited.
    • High Gear Ratio: Cycloidal gearboxes can achieve high gear ratios, allowing them to convert lower input speeds into higher output torque, which is essential in high-torque applications.

    These factors make cycloidal gearboxes a reliable choice for various high-torque applications across industries such as heavy machinery, robotics, material handling, and more.

    cycloidal gearbox

    Safety Measures for Operating Cycloidal Gear Systems

    Operating cycloidal gear systems requires careful attention to safety to prevent accidents and ensure the well-being of operators and personnel. Here are important safety measures to consider:

    • Training: Provide proper training to operators and maintenance personnel on the operation, maintenance, and potential hazards associated with cycloidal gear systems.
    • Protective Equipment: Operators should wear appropriate personal protective equipment (PPE) such as gloves, safety glasses, and protective clothing.
    • Lockout-Tagout: Implement lockout-tagout procedures to ensure that the system is de-energized and isolated before any maintenance or repair work begins.
    • Regular Inspections: Conduct routine inspections of the gear system to identify any signs of wear, damage, or abnormalities that could compromise safety or performance.
    • Lubrication: Follow the manufacturer’s recommendations for lubrication to maintain optimal performance and prevent overheating.
    • Temperature Monitoring: Install temperature sensors or monitoring devices to detect any excessive heat buildup in the gearbox, which could indicate a potential issue.
    • Proper Ventilation: Ensure that the area where the gear system operates is well-ventilated to prevent the accumulation of heat or harmful fumes.
    • Emergency Stop: Install emergency stop buttons or switches that can immediately shut down the system in case of an emergency.
    • Clearance Zones: Establish clear clearance zones around the gear system to prevent accidental contact with moving parts.
    • Regular Maintenance: Follow a scheduled maintenance routine to keep the gear system in optimal working condition and address any potential safety concerns.
    • Operator Awareness: Ensure that operators are aware of the gear system’s potential hazards and safe operating practices.
    • Warning Signage: Clearly mark areas where the gear system operates with appropriate warning signs and labels.
    • Emergency Procedures: Develop and communicate clear emergency procedures to respond to accidents, malfunctions, or other unexpected events.

    Prioritizing safety in the operation and maintenance of cycloidal gear systems is essential to prevent injuries and maintain a safe working environment.

    cycloidal gearbox

    How Does a Cycloidal Gearbox Work?

    A cycloidal gearbox operates on the principle of cycloidal motion to transmit rotational power. It consists of a set of components that work together to achieve smooth and efficient motion transmission:

    1. High-Speed Input Shaft: The gearbox is connected to a high-speed input shaft, typically driven by an electric motor or another power source.
    2. Cycloidal Pins or Rollers: Surrounding the input shaft are a series of cycloidal pins or rollers arranged in a circular pattern. These pins interact with the lobed profiles of the outer stationary ring.
    3. Outer Stationary Ring: The outer ring remains stationary and contains lobed profiles. The lobes are designed in a way that allows them to engage with the cycloidal pins as they rotate.
    4. Motion Transmission: As the input shaft rotates, it causes the cycloidal pins to move along the circular path. The interaction between the cycloidal pins and the lobed profiles of the outer ring results in a unique motion known as epicycloidal or hypocycloidal motion.

    This motion generates torque that is transferred from the input shaft to the output shaft of the gearbox. The main advantage of a cycloidal gearbox is its ability to provide high torque output in a compact design. The multiple points of contact between the pins and the lobes distribute the load, enhancing the gearbox’s load-carrying capacity.

    Cycloidal gearboxes are known for their smooth and controlled motion, making them suitable for applications requiring precise positioning and high torque capabilities, such as robotics, automation, and industrial machinery.

    China high quality China OEM CNC Machining High Precision Auto Planetary Gearbox CZPT Gear Motors for Trucks/Cars/Industrial Equipments   with Hot selling		China high quality China OEM CNC Machining High Precision Auto Planetary Gearbox CZPT Gear Motors for Trucks/Cars/Industrial Equipments   with Hot selling
    editor by CX 2024-03-27