Fubao planetary reducer manufacturers, supply of Dgt075 Stable Transmission Cycloidal Planyetary Gearbox Fubao has the following advantages:
1. Compact structure: the characteristics of large torque planetary reducer is to make full use of space, limited space design bearing and gear ratio, so that the product is smaller than the traditional reducer volume can save space.
2. High efficiency: the planetary gear group will be in a completely tight meshing state when running, reducing gear collision or local meshing resulting in gear damage. The completely tight meshing characteristic makes the efficiency loss of each gear transmission only 3%. This type of transmission mode can ensure that the kinetic energy input reducer to the mechanical end of the process, still can maintain high transmission efficiency, avoid the internal gear friction, sliding, mechanical loss.
3. High axial and radial load capacity: the output shaft of Fubao technology’s high-torque planetary reducer adopts a large-span style, so that the bearing is configured at both ends of the output shaft. The design can effectively disperse the force acting on the output shaft and reduce the load of the bearing. In other words, the product strengthens the bearing and radial load capacity under the same size.
4. High strength: large torque planetary reducer gear group is very strong and stable, the thickness of the gear dispersed the load on the gear. The large span bearing group provides a stable structure, and the precision gear group allows the load to be distributed to each planetary gear under tight meshing to withstand the torque load.
5. High stability: precision processing to ensure that the product coaxial and concentric, coupled with bearing large span design, so that large torque planetary reducer with excellent stability.
|DGT series parameters
|Rated output torque
|Planetary gear backlash
HangZhou Fubao Electromechanical Technology Co., Ltd. was established in 2008. Is a collection of scientific research, sales, service in 1 of the transmission device product supplier, committed to provide customers with good products and automation system solutions.
The company has a complete precision reducer design, production capacity. Set R & D, manufacturing, assembly, sales in one, in the field of gear manufacturing has more than 10 years of experience. With strong manufacturing capacity, it can steadily and continuously produce high-quality precision reducer products.
Q: Speed reducer grease replacement time
A: When sealing appropriate amount of grease and running reducer, the standard replacement time is 20000 hours according to the aging condition of the grease. In addition, when the grease is stained or used in the surrounding temperature condition (above 40ºC), please check the aging and fouling of the grease, and specify the replacement time.
Q: Delivery time
A: Fubao has 2000+ production base, daily output of 1000+ units, standard models within 7 days of delivery.
Q: Reducer selection
A: Fubao provides professional product selection guidance, with higher product matching degree, higher cost performance and higher utilization rate.
Q: Application range of reducer
A: Fubao has a professional research and development team, complete category design, can match any stepping motor, servo motor, more accurate matching.
Estimated freight per unit.
|To be negotiated
|Motor, Machinery, Agricultural Machinery
|Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction, Speed Increase, Lower The Speed and Increase The Torque
Variations in Cycloidal Gearbox Design
Cycloidal gearboxes come in various designs and configurations to cater to different application requirements. Some common variations include:
- Single-Stage vs. Multi-Stage: Cycloidal gearboxes can be designed as single-stage or multi-stage systems. Single-stage designs offer a lower gear ratio and are suitable for applications with moderate torque requirements. Multi-stage designs provide higher gear ratios and are used for applications demanding higher torque output.
- Input and Output Arrangements: Cycloidal gearboxes can have various input and output arrangements, including coaxial, inline, and right-angle configurations. These arrangements determine the orientation of the input and output shafts relative to each other.
- Size and Torque Capacity: Different sizes of cycloidal gearboxes are available to accommodate a wide range of torque and power requirements. Smaller sizes are suitable for applications where space is limited, while larger sizes handle higher torque loads.
- Mounting Options: Cycloidal gearboxes offer flexibility in mounting options, including base or flange mounting. This allows for easy integration into different types of machinery and equipment.
- Material Selection: Depending on the application’s demands, cycloidal gearboxes can be constructed using various materials, such as steel, aluminum, and alloys. Material selection affects the gearbox’s durability and performance in different environments.
- Backlash Reduction Mechanisms: Some cycloidal gearboxes feature enhanced backlash reduction mechanisms to further improve precision and accuracy in motion control applications.
These variations in design allow cycloidal gearboxes to be tailored to specific application requirements, making them versatile solutions for a wide range of industries and machinery.
Safety Measures for Operating Cycloidal Gear Systems
Operating cycloidal gear systems requires careful attention to safety to prevent accidents and ensure the well-being of operators and personnel. Here are important safety measures to consider:
- Training: Provide proper training to operators and maintenance personnel on the operation, maintenance, and potential hazards associated with cycloidal gear systems.
- Protective Equipment: Operators should wear appropriate personal protective equipment (PPE) such as gloves, safety glasses, and protective clothing.
- Lockout-Tagout: Implement lockout-tagout procedures to ensure that the system is de-energized and isolated before any maintenance or repair work begins.
- Regular Inspections: Conduct routine inspections of the gear system to identify any signs of wear, damage, or abnormalities that could compromise safety or performance.
- Lubrication: Follow the manufacturer’s recommendations for lubrication to maintain optimal performance and prevent overheating.
- Temperature Monitoring: Install temperature sensors or monitoring devices to detect any excessive heat buildup in the gearbox, which could indicate a potential issue.
- Proper Ventilation: Ensure that the area where the gear system operates is well-ventilated to prevent the accumulation of heat or harmful fumes.
- Emergency Stop: Install emergency stop buttons or switches that can immediately shut down the system in case of an emergency.
- Clearance Zones: Establish clear clearance zones around the gear system to prevent accidental contact with moving parts.
- Regular Maintenance: Follow a scheduled maintenance routine to keep the gear system in optimal working condition and address any potential safety concerns.
- Operator Awareness: Ensure that operators are aware of the gear system’s potential hazards and safe operating practices.
- Warning Signage: Clearly mark areas where the gear system operates with appropriate warning signs and labels.
- Emergency Procedures: Develop and communicate clear emergency procedures to respond to accidents, malfunctions, or other unexpected events.
Prioritizing safety in the operation and maintenance of cycloidal gear systems is essential to prevent injuries and maintain a safe working environment.
Common Applications of Cycloidal Gearboxes
Cycloidal gearboxes find their application in various industries and scenarios where their unique features are advantageous:
- Robotics: Cycloidal gearboxes are often used in robotic joints and manipulators due to their compact size, high torque capacity, and precision movement.
- Conveyor Systems: Their ability to handle heavy loads and provide accurate motion makes cycloidal gearboxes suitable for conveyor systems in industries such as manufacturing, food processing, and material handling.
- Aerospace: In aerospace applications, cycloidal gearboxes are used in satellite mechanisms, aerospace actuators, and precision motion control systems.
- Medical Devices: The compact design and precise motion capabilities of cycloidal gearboxes are beneficial in medical equipment such as surgical robots and diagnostic devices.
- Textile Industry: Cycloidal gearboxes are utilized in textile machines for their ability to provide accurate and synchronized movement in the weaving and knitting processes.
- Automotive: Some automotive applications, such as sunroof mechanisms and power seats, can benefit from the compact size and high torque capacity of cycloidal gearboxes.
- Printing Industry: The precision and reliability of cycloidal gearboxes are important in printing presses to ensure accurate paper feeding and positioning.
- Packaging Machinery: In packaging equipment, cycloidal gearboxes can provide the required torque and accuracy for tasks like sealing, labeling, and filling.
These are just a few examples of where cycloidal gearboxes are commonly used, demonstrating their versatility and adaptability across various industries.
editor by CX 2023-09-22