China high quality Cycloid Drives Gearbox Cycloidal Gear Motor Planetary Gearbox bevel gearbox

Product Description

Cycloid drives gearbox Cycloidal gear motor planetary gearbox

< ABOUT TILI

 

Technical data

 

Product Name Cycloid drives gearbox Cycloidal gear motor planetary gearbox
Power 0.18KW~90KW    
Torque 120Nm~30000Nm
Running direction Forward and reverse
Gear material Cast iron
Noise test Below 65dB
Brand of bearings C&U bearing, ZWZ, LYC, HRB, CHINAMFG , etc
Brand of oil seal NAK or other brand
Temp. rise (MAX) 40ºC  
Temp. rise (Oil)(MAX 50ºC  
Vibration ≤20µm
Housing hardness HBS190-240
Lubricating oil GB L-CKC220-460, Shell Omala220-460
Heat treatment Carburizing, Quenching etc
Efficiency 90% (depends on the transmission stage)
Installation type  Foot plate horizontal installation,  flange type vertical installation;
Input method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor

 

Installation Instructions

 

Company Profile

< WORKSHOP

< QUALITY CONTROL

 

Certifications

Packaging & Shipping

FAQ

 

Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.

Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.

Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.

Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.

Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.

Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements

Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery

 

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Cycloidal
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

cycloidal gearbox

Suitability of Cycloidal Gearboxes for High-Torque Applications

Cycloidal gearboxes are well-suited for high-torque applications due to their unique design and mechanical advantages. Here’s why they are suitable:

  • Multiple Engagement Points: Cycloidal gearboxes have multiple teeth in contact at any given moment, distributing the load over a larger area. This reduces wear and stress on individual teeth, making them capable of handling high torque.
  • High Load-Carrying Capacity: The design of the cycloidal mechanism, with its large number of pins and rollers, provides high load-carrying capacity. This makes them capable of transmitting significant torque without failure.
  • Tight Tolerances: The precision and tight tolerances in the construction of cycloidal gearboxes ensure smooth and efficient power transmission even under heavy loads.
  • Compact Design: Cycloidal gearboxes achieve high torque in a relatively compact size. This is particularly advantageous in applications where space is limited.
  • High Gear Ratio: Cycloidal gearboxes can achieve high gear ratios, allowing them to convert lower input speeds into higher output torque, which is essential in high-torque applications.

These factors make cycloidal gearboxes a reliable choice for various high-torque applications across industries such as heavy machinery, robotics, material handling, and more.

cycloidal gearbox

History of Cycloidal Gear System Development

The history of cycloidal gear systems dates back to ancient times, with various forms of non-circular gears being used for specialized applications. The concept of the cycloidal gear system as we know it today, however, has evolved over centuries of engineering and innovation:

  • Ancient Roots: The concept of using non-circular gears can be traced back to ancient civilizations, where devices like the “Antikythera Mechanism” (c. 150-100 BC) employed non-circular gear arrangements.
  • Cam Mechanisms: During the Renaissance, engineers and inventors like Leonardo da Vinci explored mechanisms involving cams and followers, which are precursors to modern cycloidal gears.
  • Cycloidal Motion Studies: In the 19th century, engineers and mathematicians like Franz Reuleaux and Robert Willis studied and developed mechanisms based on the principles of cycloidal motion.
  • Early Cycloidal Gearboxes: The development of cycloidal gear systems gained momentum in the late 19th and early 20th centuries, with inventors like Emile Alluard and Louis André creating early forms of cycloidal gear mechanisms and gearboxes.
  • Cycloidal Drive: The term “cycloidal drive” was coined by James Watt in the 18th century, referring to mechanisms that produce a motion resembling a rolling circle.
  • Modern Cycloidal Gearboxes: The development of modern cycloidal gearboxes was further advanced by engineers like Ralph B. Heath, who patented the “Harmonic Drive” in the 1950s. This invention marked a significant step in the advancement and commercialization of precision cycloidal gear systems.
  • Advancements and Applications: Over the decades, cycloidal gear systems have found applications in robotics, aerospace, automation, and other fields that require compactness, precision, and high torque capabilities.

The history of cycloidal gear system development reflects the contributions of many engineers and inventors who have refined and advanced the technology over time. Today, cycloidal gearboxes continue to play a crucial role in various industries and applications.

cycloidal gearbox

Advantages of Using a Cycloidal Gearbox

Cycloidal gearboxes offer several advantages that make them well-suited for various applications:

  • High Torque Density: Cycloidal gearboxes provide a high torque output relative to their size and weight. This makes them ideal for applications where space is limited, and high torque is required.
  • Compact Design: The unique arrangement of cycloidal pins and lobed profiles results in a compact gearbox design. This is advantageous when dealing with constrained installation spaces.
  • Smooth and Precise Motion: Cycloidal motion generates smooth and controlled movement, making these gearboxes suitable for applications requiring accurate positioning, such as robotics and automation.
  • High Shock Load Capacity: The multiple points of contact between the cycloidal pins and the lobes distribute the load, allowing cycloidal gearboxes to handle sudden shocks and overloads effectively.
  • Backlash Elimination: Cycloidal gearboxes exhibit minimal backlash due to the nature of their motion. This is beneficial in applications where precise motion reversal is crucial.
  • High Efficiency: The rolling contact between the pins and lobes contributes to efficient power transmission, resulting in relatively high efficiency levels.
  • Reduced Wear and Noise: The rolling motion in cycloidal gearboxes leads to reduced wear on components, resulting in lower maintenance requirements and quieter operation.
  • Versatility: Cycloidal gearboxes can handle a wide range of ratios and speeds, making them suitable for various industrial and automation applications.

Due to these advantages, cycloidal gearboxes are commonly used in robotics, automation, packaging machinery, conveyors, and other applications where compactness, high torque, and precise motion are critical.

China high quality Cycloid Drives Gearbox Cycloidal Gear Motor Planetary Gearbox   bevel gearbox	China high quality Cycloid Drives Gearbox Cycloidal Gear Motor Planetary Gearbox   bevel gearbox
editor by CX 2024-04-16

China Good quality CZPT Gft17 Gft24 Gft26 Ctu3300 Gearbox for Road Roller Reducer Parts automatic gearbox

Product Description

IFT026T2B050   road roller gearbox  PARTS    Rexroth GFT17 GFT24 GFT26 CTU3300 Gearbox for  Road Roller Parts
GFT160W3B133 SANY  Drilling RIG Winch China 

Product Application  Gft110W3b115-06
Rexroth GFT 110 GFT80 Hydraulic Reducers For Concrete Mixers
Excavators CHINAMFG Final Winch Drive Gearbox GFT 110 GFT80 Reducers
GFT80 GFT160 Reducer Gearbox CHINAMFG Hydraulic Gearbox For Excavators

GFT walking reducer is widely used in rotary drilling rig walking, the main winch, small size, compact structure, large output torque, easy installation, direct connection with the walking tire,

GFT hydrostatic transmission (travel reducer / travel motor) is a gear or chain drive vehicles and other mobile devices ideal drive. In addition, where there is movement, rotation and rotation are applicable. Due to its particularly compact construction, the GFT transmission can also be used where the installation environment is extremely difficult. The use of surface hardened gears and quenched and tempered and surface nitrided gears, coupled with good manufacturing quality, enables the device to have excellent load carrying capacity and operational reliability.
 Brake: Spring loaded, hydraulically released spring pressure in the actuator – Multi-disc – Stop brake. Collectively: multi-chip parking brake. Whenever necessary, even at the project stage, we are always ready to advise you on how to find the most suitable solution for you.

HangZhou Yuan Yi Hydraulic Equipment Co., Ltd. is located in the provincial capital of HangZhou, ZheJiang Province, agents and distribution of foreign CHINAMFG brands Rexroth, Sauer 

Hydraulic control components of the technology-oriented enterprises. Committed to providing customers with high-quality hydraulic control components and hydraulic system design, maintenance, etc.

Surface services. The company has long been CHINAMFG with foreign hydraulic enterprises to maintain close cooperative partnership to ensure that the original products for customers; for customers

To provide rapid response and comprehensive pre-sale, sales, after-sales service; provide reasonable, preferential products. Company’s main products are: import CHINAMFG

, CHINAMFG CHINAMFG hydraulic piston pumps, motors, gear pumps, reducer assembly and accessories. China-made CHINAMFG brands Xihu (West Lake) Dis. hydraulic professional sales. public

Division customers in the mixing truck, underground scraper, grain combine harvesters, ship machinery, concrete pump truck, coal mining machinery, road rollers,

Paver, port machinery, oilfield machinery, rotary drilling rig and other industries supporting the application.

Package product:

MF21, PV22, MF22, PV23, MF23, and so on, which are widely used in agriculture, forestry, agriculture,

MV23, PV23 + PV23 double piston pump, and motor.

Acting Sales:

Bosch Rexroth: A2F, A6V, A7V, A8V, A11VO, A4VG, A10VSO.

Kawasaki: K3V, K3VG, K5V.

Linde: HPV-02, HPR-02, HMF-02, HMV-02.

SAUER: 90 series, 40 series, 45 series, 20 series, such as assembly and accessories

Companies to undertake professional import hydraulic pump, motor repair, commissioning, and provide free advisory services.

Construction machinery:

Digging machine, paver, road roller, press, paver, drilling machine, bulldozer, heavy CHINAMFG machine, road mixer and so on.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Torque Arm Type
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

cycloidal gearbox

Suitability of Cycloidal Gearboxes for High-Torque Applications

Cycloidal gearboxes are well-suited for high-torque applications due to their unique design and mechanical advantages. Here’s why they are suitable:

  • Multiple Engagement Points: Cycloidal gearboxes have multiple teeth in contact at any given moment, distributing the load over a larger area. This reduces wear and stress on individual teeth, making them capable of handling high torque.
  • High Load-Carrying Capacity: The design of the cycloidal mechanism, with its large number of pins and rollers, provides high load-carrying capacity. This makes them capable of transmitting significant torque without failure.
  • Tight Tolerances: The precision and tight tolerances in the construction of cycloidal gearboxes ensure smooth and efficient power transmission even under heavy loads.
  • Compact Design: Cycloidal gearboxes achieve high torque in a relatively compact size. This is particularly advantageous in applications where space is limited.
  • High Gear Ratio: Cycloidal gearboxes can achieve high gear ratios, allowing them to convert lower input speeds into higher output torque, which is essential in high-torque applications.

These factors make cycloidal gearboxes a reliable choice for various high-torque applications across industries such as heavy machinery, robotics, material handling, and more.

cycloidal gearbox

Maintenance Requirements for Cycloidal Gearboxes

Maintaining cycloidal gearboxes is essential to ensure their optimal performance and longevity. Here are some maintenance practices to consider:

  • Lubrication: Regular lubrication is crucial to prevent wear and friction between moving parts. Use high-quality lubricants recommended by the gearbox manufacturer.
  • Inspections: Regularly inspect the gearbox for signs of wear, damage, or oil leakage. Address any issues promptly to prevent further damage.
  • Cleaning: Keep the gearbox clean and free from debris that could interfere with its operation. Cleanliness helps prevent contamination and wear.
  • Torque Checks: Periodically check the tightness of fasteners and bolts to ensure they are properly secured. Loose fasteners can lead to misalignment and reduced performance.
  • Seal Maintenance: Check and maintain seals to prevent oil leakage. Damaged seals should be replaced promptly to avoid lubricant loss.
  • Temperature Monitoring: Monitor the operating temperature of the gearbox to ensure it remains within the recommended range. Excessive heat can lead to premature wear.
  • Alignment: Ensure that the gearbox is properly aligned with other components to prevent misalignment-related issues.
  • Regular Service: Follow the manufacturer’s recommended service intervals for more in-depth inspections and maintenance tasks.

Regular and proactive maintenance can extend the lifespan of cycloidal gearboxes, minimize downtime, and maintain their efficiency and performance over time.

cycloidal gearbox

Industries Benefiting from Cycloidal Gearboxes

Cycloidal gearboxes find applications in various industries where their unique characteristics are advantageous:

  • Robotics and Automation: Cycloidal gearboxes are widely used in robotic systems for their compact design, high torque capacity, and precise motion control.
  • Material Handling: Industries such as logistics and warehousing benefit from cycloidal gearboxes in conveyor systems due to their ability to handle heavy loads and provide smooth and accurate movement.
  • Manufacturing: Equipment used in manufacturing processes, such as packaging machines and printing presses, often incorporate cycloidal gearboxes for their reliability and precise positioning.
  • Aerospace: In aerospace applications, cycloidal gearboxes can be found in satellite systems, where their compactness and high torque-to-weight ratio are crucial.
  • Medical Devices: Cycloidal gearboxes are used in medical equipment like robotic surgery systems for their precise movement capabilities and space-saving design.
  • Defense: Military applications, such as remotely operated vehicles and surveillance equipment, benefit from cycloidal gearboxes’ ability to handle rugged conditions and provide precise control.

These industries leverage the advantages of cycloidal gearboxes to enhance the performance and efficiency of their systems.

China Good quality CZPT Gft17 Gft24 Gft26 Ctu3300 Gearbox for Road Roller Reducer Parts   automatic gearbox	China Good quality CZPT Gft17 Gft24 Gft26 Ctu3300 Gearbox for Road Roller Reducer Parts   automatic gearbox
editor by CX 2024-03-28

China high quality China OEM CNC Machining High Precision Auto Planetary Gearbox CZPT Gear Motors for Trucks/Cars/Industrial Equipments with Hot selling

Product Description

Product Description

About the CNC Machining Speed Reducer with High Precision

The reducer is an independent closed transmission device between the prime mover and the working machine, used to reduce the speed and increase the torque to meet the needs of the work, in some occasions is also used to increase, known as the speed.

Selection of reducer should be based on the selection of working machine conditions, technical parameters, engine performance, economic and other factors, compare different types and varieties of reducer profile size, transmission efficiency, bearing capacity, quality, price, etc., choose the most suitable reducer.

Reducer is a relatively precise machine, the purpose of using it is to reduce the speed and increase the torque.

Product Parameters

Specification of CNC Machining Speed Reducer with High Precision

 

Maximum torque:  20,000NM
Maximum output speed:  <1200rpm
Maximum input speed:  <2500rpm
Ratio: 3:1 up to 4:1
Output type:  square shaft
hex shaft
flange

 

Our Advantages

Advantages of HangZhou CHINAMFG Industrial

    1. 20 years of experience in manufacturing and exporting
    2. OEM and custom-made service
    3. All kinds of castings can be manufactured according to the drawings, samples or specific industry standard
    4. Strong engineering team makes high quatliy
    5. The coordinated service(casting, machining and surface treatment) make lower price if possible
    6. Advanced-level equipments
    7. Full material testing process and quatliy control system

    8. Quality assurance and delivery on time

    Applications:

    Automotive Industrial
    Heavy Truck Industrial
    CNC Machining Industrial

     

    Factory Showing

    About CHINAMFG Industrial Company

      /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

    Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
    Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
    Layout: Cycloidal
    Samples:
    US$ 700/Piece
    1 Piece(Min.Order)

    |

    Order Sample

    Customization:
    Available

    |

    Customized Request

    .shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

    Shipping Cost:

    Estimated freight per unit.







    about shipping cost and estimated delivery time.
    Payment Method:







     

    Initial Payment



    Full Payment
    Currency: US$
    Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

    cycloidal gearbox

    Suitability of Cycloidal Gearboxes for High-Torque Applications

    Cycloidal gearboxes are well-suited for high-torque applications due to their unique design and mechanical advantages. Here’s why they are suitable:

    • Multiple Engagement Points: Cycloidal gearboxes have multiple teeth in contact at any given moment, distributing the load over a larger area. This reduces wear and stress on individual teeth, making them capable of handling high torque.
    • High Load-Carrying Capacity: The design of the cycloidal mechanism, with its large number of pins and rollers, provides high load-carrying capacity. This makes them capable of transmitting significant torque without failure.
    • Tight Tolerances: The precision and tight tolerances in the construction of cycloidal gearboxes ensure smooth and efficient power transmission even under heavy loads.
    • Compact Design: Cycloidal gearboxes achieve high torque in a relatively compact size. This is particularly advantageous in applications where space is limited.
    • High Gear Ratio: Cycloidal gearboxes can achieve high gear ratios, allowing them to convert lower input speeds into higher output torque, which is essential in high-torque applications.

    These factors make cycloidal gearboxes a reliable choice for various high-torque applications across industries such as heavy machinery, robotics, material handling, and more.

    cycloidal gearbox

    Safety Measures for Operating Cycloidal Gear Systems

    Operating cycloidal gear systems requires careful attention to safety to prevent accidents and ensure the well-being of operators and personnel. Here are important safety measures to consider:

    • Training: Provide proper training to operators and maintenance personnel on the operation, maintenance, and potential hazards associated with cycloidal gear systems.
    • Protective Equipment: Operators should wear appropriate personal protective equipment (PPE) such as gloves, safety glasses, and protective clothing.
    • Lockout-Tagout: Implement lockout-tagout procedures to ensure that the system is de-energized and isolated before any maintenance or repair work begins.
    • Regular Inspections: Conduct routine inspections of the gear system to identify any signs of wear, damage, or abnormalities that could compromise safety or performance.
    • Lubrication: Follow the manufacturer’s recommendations for lubrication to maintain optimal performance and prevent overheating.
    • Temperature Monitoring: Install temperature sensors or monitoring devices to detect any excessive heat buildup in the gearbox, which could indicate a potential issue.
    • Proper Ventilation: Ensure that the area where the gear system operates is well-ventilated to prevent the accumulation of heat or harmful fumes.
    • Emergency Stop: Install emergency stop buttons or switches that can immediately shut down the system in case of an emergency.
    • Clearance Zones: Establish clear clearance zones around the gear system to prevent accidental contact with moving parts.
    • Regular Maintenance: Follow a scheduled maintenance routine to keep the gear system in optimal working condition and address any potential safety concerns.
    • Operator Awareness: Ensure that operators are aware of the gear system’s potential hazards and safe operating practices.
    • Warning Signage: Clearly mark areas where the gear system operates with appropriate warning signs and labels.
    • Emergency Procedures: Develop and communicate clear emergency procedures to respond to accidents, malfunctions, or other unexpected events.

    Prioritizing safety in the operation and maintenance of cycloidal gear systems is essential to prevent injuries and maintain a safe working environment.

    cycloidal gearbox

    How Does a Cycloidal Gearbox Work?

    A cycloidal gearbox operates on the principle of cycloidal motion to transmit rotational power. It consists of a set of components that work together to achieve smooth and efficient motion transmission:

    1. High-Speed Input Shaft: The gearbox is connected to a high-speed input shaft, typically driven by an electric motor or another power source.
    2. Cycloidal Pins or Rollers: Surrounding the input shaft are a series of cycloidal pins or rollers arranged in a circular pattern. These pins interact with the lobed profiles of the outer stationary ring.
    3. Outer Stationary Ring: The outer ring remains stationary and contains lobed profiles. The lobes are designed in a way that allows them to engage with the cycloidal pins as they rotate.
    4. Motion Transmission: As the input shaft rotates, it causes the cycloidal pins to move along the circular path. The interaction between the cycloidal pins and the lobed profiles of the outer ring results in a unique motion known as epicycloidal or hypocycloidal motion.

    This motion generates torque that is transferred from the input shaft to the output shaft of the gearbox. The main advantage of a cycloidal gearbox is its ability to provide high torque output in a compact design. The multiple points of contact between the pins and the lobes distribute the load, enhancing the gearbox’s load-carrying capacity.

    Cycloidal gearboxes are known for their smooth and controlled motion, making them suitable for applications requiring precise positioning and high torque capabilities, such as robotics, automation, and industrial machinery.

    China high quality China OEM CNC Machining High Precision Auto Planetary Gearbox CZPT Gear Motors for Trucks/Cars/Industrial Equipments   with Hot selling		China high quality China OEM CNC Machining High Precision Auto Planetary Gearbox CZPT Gear Motors for Trucks/Cars/Industrial Equipments   with Hot selling
    editor by CX 2024-03-27

    China supplier Bwd5 Bl6 Bld6 XL9 Xld9 Xwd6 Vertical Installation Electric Motor Gearbox Reducer Cycloidal Gear Box for Brick Making Machine with high quality

    Product Description

    Bwd5 Bl6 Bld6 XL9 Xld9 Xwd6 Vertical Installation Electric Motor Gearbox Reducer Cycloidal Gear Box for Brick Making Machine

    Quick Details:

    Type: XB series Cycloidal Pin Wheel Speed Reducer    

    Input Speed: 1000-1500rmp   

    Output Speed: 0.3-280rpm

    Certification: ISO9001 CE          

    Ex Power:0.09-132KW                  

    Warranty: 1Years
     

    1. The wide and comprehensive range of N series for industrial applications
    2. Low-speed shaft design: Cylindrical with key, splined, hollow with shrink disc or splined hollow shaft
    3. Rigid and precise nodular cast iron casing
    4. Low noise running, high manufacturing quality standard
    5. High and reliable performance, load capacity and low-speed shaft bearing

     

     

    Please click here for more types!
     

     

    Our Services

    With all our activities DNV-ISO 9001, SGS -certified, we stand for top-quality service. Entrusting your gearboxes to the care of our Services.

    Help protect your gearbox from wear and grinding, SGR gearbox converts torque reliably and effi­ciently.
    We customize our CHINAMFG planetary gear units, double enveloping worm gearbox, helical gear motor, modular design helical gear unit, worm gearbox, cycloidal gearbox etc to fit your application and meet your needs. 

    These features enable a reliable and safe service life of over 200 000 operational hours. 

    Our customers have been placing their trust in CHINAMFG gear units since 1997. More than 500 000 gear units of our gearbox are in use reliably around the world, in many cases under very harsh conditions.

     

    Related Products

     

    For more reducers and mechanical accessories, please click here to view

     

     

     

    /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

    Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
    Function: Distribution Power, Speed Changing, Speed Reduction
    Layout: Cycloidal
    Hardness: Hardened Tooth Surface
    Installation: Vertical Type
    Step: Stepless

    cycloidal gearbox

    Calculation of Reduction Ratio in a Cycloidal Gearbox

    The reduction ratio in a cycloidal gearbox can be calculated using the following formula:

    Reduction Ratio = (Number of Input Pins + Number of Output Pins) / Number of Output Pins

    In a cycloidal gearbox, the input pins engage with the lobes of the cam disc, while the output pins are engaged with the cycloidal pins of the output rotor. The reduction ratio determines the relationship between the number of input and output pins engaged at any given time.

    For example, if a cycloidal gearbox has 7 input pins and 14 output pins engaged, the reduction ratio would be:

    Reduction Ratio = (7 + 14) / 14 = 1.5

    This means that for every 1 revolution of the input pins, the output rotor will complete 1.5 revolutions. The reduction ratio is a key parameter that influences the output speed and torque of the cycloidal gearbox.

    cycloidal gearbox

    Use of Cycloidal Gearboxes in Precision Applications

    Cycloidal gearboxes are well-suited for precision applications due to their unique design and capabilities. Here’s why they are used in precision settings:

    • High Positional Accuracy: Cycloidal gearboxes offer high positional accuracy, making them suitable for applications that require precise positioning and movement.
    • Backlash Reduction: The design of cycloidal gearboxes minimizes backlash, ensuring that there is minimal play between gears. This is crucial for maintaining accuracy in precision applications.
    • Smooth and Controlled Motion: Cycloidal gearboxes provide smooth and controlled motion with minimal vibration, which is essential for delicate operations and precision machinery.
    • Compact Design: Their compact design allows cycloidal gearboxes to be integrated into tight spaces without sacrificing performance. This is especially valuable in applications where space is limited.
    • Repeatable Performance: Cycloidal gearboxes offer consistent and repeatable performance, which is vital for maintaining precision over multiple cycles.
    • Low Backlash: The low backlash characteristic of cycloidal gearboxes ensures that there is minimal lost motion, contributing to their precision performance.
    • High Torque Density: Despite their compact size, cycloidal gearboxes can handle high torque loads, making them suitable for applications that require both precision and power.
    • Reduced Wear: The rolling contact design of cycloidal gears reduces wear and extends the lifespan of the gearbox, which is crucial for precision applications that demand consistent performance over time.

    Overall, cycloidal gearboxes are a reliable choice for precision applications that require accurate positioning, controlled motion, and consistent performance.

    cycloidal gearbox

    Common Applications of Cycloidal Gearboxes

    Cycloidal gearboxes find their application in various industries and scenarios where their unique features are advantageous:

    • Robotics: Cycloidal gearboxes are often used in robotic joints and manipulators due to their compact size, high torque capacity, and precision movement.
    • Conveyor Systems: Their ability to handle heavy loads and provide accurate motion makes cycloidal gearboxes suitable for conveyor systems in industries such as manufacturing, food processing, and material handling.
    • Aerospace: In aerospace applications, cycloidal gearboxes are used in satellite mechanisms, aerospace actuators, and precision motion control systems.
    • Medical Devices: The compact design and precise motion capabilities of cycloidal gearboxes are beneficial in medical equipment such as surgical robots and diagnostic devices.
    • Textile Industry: Cycloidal gearboxes are utilized in textile machines for their ability to provide accurate and synchronized movement in the weaving and knitting processes.
    • Automotive: Some automotive applications, such as sunroof mechanisms and power seats, can benefit from the compact size and high torque capacity of cycloidal gearboxes.
    • Printing Industry: The precision and reliability of cycloidal gearboxes are important in printing presses to ensure accurate paper feeding and positioning.
    • Packaging Machinery: In packaging equipment, cycloidal gearboxes can provide the required torque and accuracy for tasks like sealing, labeling, and filling.

    These are just a few examples of where cycloidal gearboxes are commonly used, demonstrating their versatility and adaptability across various industries.

    China supplier Bwd5 Bl6 Bld6 XL9 Xld9 Xwd6 Vertical Installation Electric Motor Gearbox Reducer Cycloidal Gear Box for Brick Making Machine   with high quality China supplier Bwd5 Bl6 Bld6 XL9 Xld9 Xwd6 Vertical Installation Electric Motor Gearbox Reducer Cycloidal Gear Box for Brick Making Machine   with high quality
    editor by CX 2024-03-26

    China Custom High Quality Foot Mounted Jxj/B Cyclo Cycloidal Gearbox best automatic gearbox

    Product Description

    Starshine Drive Cycloid Geared Motor Characteristics

    1. Features:
    1. Smooth running,low noise gear tooth needle more engagement.
    2. Cycloidal tooth profile provides a high contact ratio to withstand overload shocks
    3. Compact size: single ratio available from 1/9 to 1/87, double stage up from 1/99 to 1/7569 
    4. Ideal for dynamic applications: frequent start-stop-reversing duties suits for cyclo speed reducer since inertia is low
    5. Reduce maintenance costs: high reliability, long life, minimal maintenance compared to conventional gearboxes
    6. Internal parts replaceable with other brands to ensure running.

    7. Grease Lubricated & Oil Lubricated Models Available
    8. Output Shaft Rotation Direction: Single Reduction: Clockwise Rotation; Double Reduction→ Counter Clockwise Rotation
    9. Ambient Conditions: Indoor Installation:10-40 Celsius, Max 85% Humidity, Under 1000m Altitude, Well Ventilated Environment, Free of corrosive,        explosive gases, vapors and dust
    10.Slow Speed Shaft Direction: Horizontal, Vertical Up & Down, Universal Direction
    11.Mounting Style: Foot Mount, Flange Mount & Vertical F-flange Mount,
    12. Input Connection: Cyclo Integral Motor, Hollow Input Shaft Adapter
    13. Coupling Method With Driven Machine: Coupling, Gears, Chain Sprocket Or Belt
    14. Cycloid reducer Capacity Range: 0.37kW ~ 11kW;

    2. Technical parameters

    Type Old Type Output Torque Output Shaft Dia.
    SXJ00 JXJ00 98N.m φ30
    SXJ01 JXJ01 221N.m φ35
    SXJ02 JXJ02 448N.m φ45
    SXJ03 JXJ03 986N.m φ55
    SXJ04 JXJ04 1504N.m φ70
    SXJ05 JXJ05 3051N.m φ90
    SXJ06 JXJ06 5608N.m φ100

    About Us

    ZheJiang CHINAMFG Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CHINAMFG specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
    Starshine have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.

    Our Team

    Quality Control
    Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
    Quality policy:to enhance the overall level in the field of power transmission  
    Quality View:Continuous Improvement , pursuit of excellence
    Quality Philosophy:Quality creates value

    3. Incoming Quality Control
    To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective 
    measures to prevent recurrence.

    4. Process Quality Control
    The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
     found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.

    5. FQC(Final QC)
    After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of 
    customer expectations and needs.

    6. OQC(Outgoing QC)
    After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the 
    product is a product inspection to determine the qualified products.

    7. Certification.

    Packing

    Delivery

      /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

    Application: Motor, Agricultural Machinery, Ceramic
    Hardness: Hardened Tooth Surface
    Installation: Vertical or Horizotal Type
    Layout: Coaxial
    Gear Shape: Planetary Conedisk Friction Type
    Step: Single-Step
    Customization:
    Available

    |

    Customized Request

    cycloidal gearbox

    Distinguishing Features of Cycloidal Gearboxes

    Cycloidal gearboxes, also known as cycloidal drives or cycloidal reducers, possess distinct characteristics that set them apart from other types of gearboxes:

    • Principle of Operation: Cycloidal gearboxes utilize the principle of cycloidal motion, where input shaft movement is transformed into eccentric motion of the cycloidal disc. This unique mechanism results in smooth and consistent output motion.
    • Compactness: Cycloidal gearboxes are renowned for their compact size and high torque density. The concentric design of the components contributes to their ability to transmit substantial torque in a relatively small package.
    • Tooth Profile: Cycloidal gearboxes employ specialized cycloidal teeth, which involve both pinwheel and roller gears. This distinctive tooth profile contributes to the characteristic smooth and vibration-free operation.
    • Reduction Mechanism: They often employ multi-lobed cam gears that interact with the pins on the cycloidal disc, resulting in multiple gear engagements per revolution and improved load distribution.
    • Motion Control: Cycloidal gearboxes offer high positional accuracy and motion control due to the eccentric motion of the disc, making them suitable for robotics, automation, and precision applications.
    • Backlash: They typically exhibit low backlash due to the nature of the engagement mechanism, making them advantageous for applications requiring precise and reversible motion.
    • Applications: Cycloidal gearboxes are commonly used in various industries, including robotics, packaging, material handling, printing, and more, where their compactness, precision, and efficiency are valued.

    These distinguishing features contribute to the unique capabilities and benefits of cycloidal gearboxes in specific applications.

    cycloidal gearbox

    Assembling and Disassembling a Cycloidal Gearbox

    Assembling and disassembling a cycloidal gearbox requires careful attention to detail and precision. The process can vary depending on the specific design of the gearbox, but the general steps involve:

    1. Preparation: Gather all the necessary tools, components, and safety equipment for the assembly or disassembly process. Ensure a clean and organized workspace.
    2. Disassembly: To disassemble a cycloidal gearbox, follow these steps:
      • Remove any external components or covers to access the gearbox internals.
      • Identify and mark the positions of all components for reassembly.
      • Release any locking mechanisms or fasteners that hold the gearbox components together.
      • Remove each component carefully, starting from the outermost layers and moving inward.
    3. Cleaning and Inspection: Clean all components thoroughly using appropriate cleaning agents. Inspect each part for wear, damage, or any signs of degradation. Replace any components that are worn out or damaged.
    4. Reassembly: To assemble the cycloidal gearbox, follow these steps:
      • Begin by assembling the internal components in the reverse order of disassembly.
      • Apply lubrication to the gears and other moving parts as recommended by the manufacturer.
      • Follow the markings made during disassembly to ensure correct positioning and alignment of components.
      • Gradually secure each component with the appropriate fasteners, ensuring proper torque settings.
      • Reattach any external covers or components that were removed earlier.
    5. Testing: After reassembly, perform functional tests to ensure that the gearbox operates smoothly and without any issues. Check for any abnormal noises, vibrations, or irregular movements.
    6. Final Checks: Double-check all fasteners, connections, and alignments. Verify that the gearbox functions as intended and meets performance specifications.
    7. Documentation: Keep detailed records of the assembly process, including torque settings, markings, and any adjustments made during reassembly. This documentation will be useful for future maintenance or repairs.

    It’s important to note that cycloidal gearboxes can have complex designs, and the exact procedure for assembly and disassembly may vary. Always refer to the manufacturer’s documentation and guidelines for specific instructions related to your gearbox model.

    cycloidal gearbox

    Advantages of Using a Cycloidal Gearbox

    Cycloidal gearboxes offer several advantages that make them well-suited for various applications:

    • High Torque Density: Cycloidal gearboxes provide a high torque output relative to their size and weight. This makes them ideal for applications where space is limited, and high torque is required.
    • Compact Design: The unique arrangement of cycloidal pins and lobed profiles results in a compact gearbox design. This is advantageous when dealing with constrained installation spaces.
    • Smooth and Precise Motion: Cycloidal motion generates smooth and controlled movement, making these gearboxes suitable for applications requiring accurate positioning, such as robotics and automation.
    • High Shock Load Capacity: The multiple points of contact between the cycloidal pins and the lobes distribute the load, allowing cycloidal gearboxes to handle sudden shocks and overloads effectively.
    • Backlash Elimination: Cycloidal gearboxes exhibit minimal backlash due to the nature of their motion. This is beneficial in applications where precise motion reversal is crucial.
    • High Efficiency: The rolling contact between the pins and lobes contributes to efficient power transmission, resulting in relatively high efficiency levels.
    • Reduced Wear and Noise: The rolling motion in cycloidal gearboxes leads to reduced wear on components, resulting in lower maintenance requirements and quieter operation.
    • Versatility: Cycloidal gearboxes can handle a wide range of ratios and speeds, making them suitable for various industrial and automation applications.

    Due to these advantages, cycloidal gearboxes are commonly used in robotics, automation, packaging machinery, conveyors, and other applications where compactness, high torque, and precise motion are critical.

    China Custom High Quality Foot Mounted Jxj/B Cyclo Cycloidal Gearbox   best automatic gearbox	China Custom High Quality Foot Mounted Jxj/B Cyclo Cycloidal Gearbox   best automatic gearbox
    editor by CX 2023-12-20

    China Best Sales Impact Resistance for Ceramic Industry Cycloidal Gearbox with Hot selling

    Product Description

    Starshine Drive Cycloid Geared Motor Characteristics

    1. Features:
    1. Smooth running,low noise gear tooth needle more engagement.
    2. Cycloidal tooth profile provides a high contact ratio to withstand overload shocks
    3. Compact size: single ratio available from 1/9 to 1/87, double stage up from 1/99 to 1/7569 
    4. Ideal for dynamic applications: frequent start-stop-reversing duties suits for cyclo speed reducer since inertia is low
    5. Reduce maintenance costs: high reliability, long life, minimal maintenance compared to conventional gearboxes
    6. Internal parts replaceable with other brands to ensure running.

    7. Grease Lubricated & Oil Lubricated Models Available
    8. Output Shaft Rotation Direction: Single Reduction: Clockwise Rotation; Double Reduction→ Counter Clockwise Rotation
    9. Ambient Conditions: Indoor Installation:10-40 Celsius, Max 85% Humidity, Under 1000m Altitude, Well Ventilated Environment, Free of corrosive,        explosive gases, vapors and dust
    10.Slow Speed Shaft Direction: Horizontal, Vertical Up & Down, Universal Direction
    11.Mounting Style: Foot Mount, Flange Mount & Vertical F-flange Mount,
    12. Input Connection: Cyclo Integral Motor, Hollow Input Shaft Adapter
    13. Coupling Method With Driven Machine: Coupling, Gears, Chain Sprocket Or Belt
    14. Cycloid reducer Capacity Range: 0.37kW ~ 11kW;

    2. Technical parameters

    Type Old Type Output Torque Output Shaft Dia.
    SXJ00 JXJ00 98N.m φ30
    SXJ01 JXJ01 221N.m φ35
    SXJ02 JXJ02 448N.m φ45
    SXJ03 JXJ03 986N.m φ55
    SXJ04 JXJ04 1504N.m φ70
    SXJ05 JXJ05 3051N.m φ90
    SXJ06 JXJ06 5608N.m φ100

    About Us

    ZheJiang CHINAMFG Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CHINAMFG specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
    Starshine have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.

    Our Team

    Quality Control
    Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
    Quality policy:to enhance the overall level in the field of power transmission  
    Quality View:Continuous Improvement , pursuit of excellence
    Quality Philosophy:Quality creates value

    3. Incoming Quality Control
    To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective 
    measures to prevent recurrence.

    4. Process Quality Control
    The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
     found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.

    5. FQC(Final QC)
    After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of 
    customer expectations and needs.

    6. OQC(Outgoing QC)
    After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the 
    product is a product inspection to determine the qualified products.

    7. Certification.

    Packing

    Delivery

     

    Application: Motor, Machinery, Agricultural Machinery, Ceramic
    Hardness: Hardened Tooth Surface
    Installation: Horizontal Type
    Layout: Coaxial
    Gear Shape: Planetary Cones Friction
    Step: Single-Step
    Customization:
    Available

    |

    Customized Request

    cycloidal gearbox

    Distinguishing Features of Cycloidal Gearboxes

    Cycloidal gearboxes, also known as cycloidal drives or cycloidal reducers, possess distinct characteristics that set them apart from other types of gearboxes:

    • Principle of Operation: Cycloidal gearboxes utilize the principle of cycloidal motion, where input shaft movement is transformed into eccentric motion of the cycloidal disc. This unique mechanism results in smooth and consistent output motion.
    • Compactness: Cycloidal gearboxes are renowned for their compact size and high torque density. The concentric design of the components contributes to their ability to transmit substantial torque in a relatively small package.
    • Tooth Profile: Cycloidal gearboxes employ specialized cycloidal teeth, which involve both pinwheel and roller gears. This distinctive tooth profile contributes to the characteristic smooth and vibration-free operation.
    • Reduction Mechanism: They often employ multi-lobed cam gears that interact with the pins on the cycloidal disc, resulting in multiple gear engagements per revolution and improved load distribution.
    • Motion Control: Cycloidal gearboxes offer high positional accuracy and motion control due to the eccentric motion of the disc, making them suitable for robotics, automation, and precision applications.
    • Backlash: They typically exhibit low backlash due to the nature of the engagement mechanism, making them advantageous for applications requiring precise and reversible motion.
    • Applications: Cycloidal gearboxes are commonly used in various industries, including robotics, packaging, material handling, printing, and more, where their compactness, precision, and efficiency are valued.

    These distinguishing features contribute to the unique capabilities and benefits of cycloidal gearboxes in specific applications.

    cycloidal gearbox

    History of Cycloidal Gear System Development

    The history of cycloidal gear systems dates back to ancient times, with various forms of non-circular gears being used for specialized applications. The concept of the cycloidal gear system as we know it today, however, has evolved over centuries of engineering and innovation:

    • Ancient Roots: The concept of using non-circular gears can be traced back to ancient civilizations, where devices like the “Antikythera Mechanism” (c. 150-100 BC) employed non-circular gear arrangements.
    • Cam Mechanisms: During the Renaissance, engineers and inventors like Leonardo da Vinci explored mechanisms involving cams and followers, which are precursors to modern cycloidal gears.
    • Cycloidal Motion Studies: In the 19th century, engineers and mathematicians like Franz Reuleaux and Robert Willis studied and developed mechanisms based on the principles of cycloidal motion.
    • Early Cycloidal Gearboxes: The development of cycloidal gear systems gained momentum in the late 19th and early 20th centuries, with inventors like Emile Alluard and Louis André creating early forms of cycloidal gear mechanisms and gearboxes.
    • Cycloidal Drive: The term “cycloidal drive” was coined by James Watt in the 18th century, referring to mechanisms that produce a motion resembling a rolling circle.
    • Modern Cycloidal Gearboxes: The development of modern cycloidal gearboxes was further advanced by engineers like Ralph B. Heath, who patented the “Harmonic Drive” in the 1950s. This invention marked a significant step in the advancement and commercialization of precision cycloidal gear systems.
    • Advancements and Applications: Over the decades, cycloidal gear systems have found applications in robotics, aerospace, automation, and other fields that require compactness, precision, and high torque capabilities.

    The history of cycloidal gear system development reflects the contributions of many engineers and inventors who have refined and advanced the technology over time. Today, cycloidal gearboxes continue to play a crucial role in various industries and applications.

    cycloidal gearbox

    Common Applications of Cycloidal Gearboxes

    Cycloidal gearboxes find their application in various industries and scenarios where their unique features are advantageous:

    • Robotics: Cycloidal gearboxes are often used in robotic joints and manipulators due to their compact size, high torque capacity, and precision movement.
    • Conveyor Systems: Their ability to handle heavy loads and provide accurate motion makes cycloidal gearboxes suitable for conveyor systems in industries such as manufacturing, food processing, and material handling.
    • Aerospace: In aerospace applications, cycloidal gearboxes are used in satellite mechanisms, aerospace actuators, and precision motion control systems.
    • Medical Devices: The compact design and precise motion capabilities of cycloidal gearboxes are beneficial in medical equipment such as surgical robots and diagnostic devices.
    • Textile Industry: Cycloidal gearboxes are utilized in textile machines for their ability to provide accurate and synchronized movement in the weaving and knitting processes.
    • Automotive: Some automotive applications, such as sunroof mechanisms and power seats, can benefit from the compact size and high torque capacity of cycloidal gearboxes.
    • Printing Industry: The precision and reliability of cycloidal gearboxes are important in printing presses to ensure accurate paper feeding and positioning.
    • Packaging Machinery: In packaging equipment, cycloidal gearboxes can provide the required torque and accuracy for tasks like sealing, labeling, and filling.

    These are just a few examples of where cycloidal gearboxes are commonly used, demonstrating their versatility and adaptability across various industries.

    China Best Sales Impact Resistance for Ceramic Industry Cycloidal Gearbox   with Hot selling		China Best Sales Impact Resistance for Ceramic Industry Cycloidal Gearbox   with Hot selling
    editor by CX 2023-12-04

    China Custom Bwed Double Reduction Horizontal Cycloidal Gear Gearbox with Motor cvt gearbox

    Product Description

    XWD2/ XWD3/XWD4/XWD5/XWD6/XWD7 /XWD8 gearbox with ac motor 

    Cycloidal reducer adopts meshing cycloid pin gear, planetary transmission principle, so usually also called planetary cycloid reducer.  Planetary cycloidal reducer can be widely used in petroleum, environmental protection, chemical, cement, transport, textile, pharmaceutical, food, printing, lifting, mining, metallurgy, construction, power generation and other industries.
          As a drive or reduction gear,  the machine is divided into horizontal, vertical, biaxial and straight league assembly way,etc.  Its unique stable structure can replace ordinary cylindrical gear reducer and worm gear reducer in many cases. Therefore, planetary cycloid gear reducer is widely used in various industries and fields, and is generally welcomed by the majority of users.

    XWD/BWY cycloid  reducer motor details:

    B series:

    BW basedoard horizontal installed double axes type 

    BL flange vertical installed double axes type

    BWY  basedoard horizontal installed motor direct-connection type

    BLY   flange vertical installed motor direct-connection type

    X series:

    XW basedoard horizontal installed double axes type

    XL flange vertical installed double axes type

    XWD basedoard horizontal installed motor direct-connection type

    XLD flange vertical installed motor direct-connection type

     

     

    FAQ
    1, Q:what\’s your MOQ for ac gearbox motor  ?
    A: 1pc is ok for each type electric gear box  motor 

    2, Q: What about your warranty for your induction speed reducer motor ?
    A: 1 year ,but except man-made destroyed

    3, Q: which payment way you can accept ?
    A: TT, western union .

    4, Q: how about your payment way ?
    A: 100%payment in advanced less $5000 ,30% payment in advanced payment , 70% payment before sending over $5000.

    5, Q: how about your packing of speed reduction motor  ?
    A: plywood case ,if size is small  ,we will pack with pallet for less 1 container 

    6, Q: What information should be given, if I buy electric helical geared motor  from you ?
    A: rated power,  ratio or output speed,type ,voltage , mounting way , quantity , if more is better , 
     

    Application: Motor, Machinery, Agricultural Machinery
    Function: Speed Changing, Speed Reduction
    Layout: Cycloidal
    Hardness: Hardened Tooth Surface
    Installation: Horizontal Type
    Step: Single-Step
    Customization:
    Available

    |

    Customized Request

    cycloidal gearbox

    Calculation of Reduction Ratio in a Cycloidal Gearbox

    The reduction ratio in a cycloidal gearbox can be calculated using the following formula:

    Reduction Ratio = (Number of Input Pins + Number of Output Pins) / Number of Output Pins

    In a cycloidal gearbox, the input pins engage with the lobes of the cam disc, while the output pins are engaged with the cycloidal pins of the output rotor. The reduction ratio determines the relationship between the number of input and output pins engaged at any given time.

    For example, if a cycloidal gearbox has 7 input pins and 14 output pins engaged, the reduction ratio would be:

    Reduction Ratio = (7 + 14) / 14 = 1.5

    This means that for every 1 revolution of the input pins, the output rotor will complete 1.5 revolutions. The reduction ratio is a key parameter that influences the output speed and torque of the cycloidal gearbox.

    cycloidal gearbox

    Assembling and Disassembling a Cycloidal Gearbox

    Assembling and disassembling a cycloidal gearbox requires careful attention to detail and precision. The process can vary depending on the specific design of the gearbox, but the general steps involve:

    1. Preparation: Gather all the necessary tools, components, and safety equipment for the assembly or disassembly process. Ensure a clean and organized workspace.
    2. Disassembly: To disassemble a cycloidal gearbox, follow these steps:
      • Remove any external components or covers to access the gearbox internals.
      • Identify and mark the positions of all components for reassembly.
      • Release any locking mechanisms or fasteners that hold the gearbox components together.
      • Remove each component carefully, starting from the outermost layers and moving inward.
    3. Cleaning and Inspection: Clean all components thoroughly using appropriate cleaning agents. Inspect each part for wear, damage, or any signs of degradation. Replace any components that are worn out or damaged.
    4. Reassembly: To assemble the cycloidal gearbox, follow these steps:
      • Begin by assembling the internal components in the reverse order of disassembly.
      • Apply lubrication to the gears and other moving parts as recommended by the manufacturer.
      • Follow the markings made during disassembly to ensure correct positioning and alignment of components.
      • Gradually secure each component with the appropriate fasteners, ensuring proper torque settings.
      • Reattach any external covers or components that were removed earlier.
    5. Testing: After reassembly, perform functional tests to ensure that the gearbox operates smoothly and without any issues. Check for any abnormal noises, vibrations, or irregular movements.
    6. Final Checks: Double-check all fasteners, connections, and alignments. Verify that the gearbox functions as intended and meets performance specifications.
    7. Documentation: Keep detailed records of the assembly process, including torque settings, markings, and any adjustments made during reassembly. This documentation will be useful for future maintenance or repairs.

    It’s important to note that cycloidal gearboxes can have complex designs, and the exact procedure for assembly and disassembly may vary. Always refer to the manufacturer’s documentation and guidelines for specific instructions related to your gearbox model.

    cycloidal gearbox

    Advantages of Using a Cycloidal Gearbox

    Cycloidal gearboxes offer several advantages that make them well-suited for various applications:

    • High Torque Density: Cycloidal gearboxes provide a high torque output relative to their size and weight. This makes them ideal for applications where space is limited, and high torque is required.
    • Compact Design: The unique arrangement of cycloidal pins and lobed profiles results in a compact gearbox design. This is advantageous when dealing with constrained installation spaces.
    • Smooth and Precise Motion: Cycloidal motion generates smooth and controlled movement, making these gearboxes suitable for applications requiring accurate positioning, such as robotics and automation.
    • High Shock Load Capacity: The multiple points of contact between the cycloidal pins and the lobes distribute the load, allowing cycloidal gearboxes to handle sudden shocks and overloads effectively.
    • Backlash Elimination: Cycloidal gearboxes exhibit minimal backlash due to the nature of their motion. This is beneficial in applications where precise motion reversal is crucial.
    • High Efficiency: The rolling contact between the pins and lobes contributes to efficient power transmission, resulting in relatively high efficiency levels.
    • Reduced Wear and Noise: The rolling motion in cycloidal gearboxes leads to reduced wear on components, resulting in lower maintenance requirements and quieter operation.
    • Versatility: Cycloidal gearboxes can handle a wide range of ratios and speeds, making them suitable for various industrial and automation applications.

    Due to these advantages, cycloidal gearboxes are commonly used in robotics, automation, packaging machinery, conveyors, and other applications where compactness, high torque, and precise motion are critical.

    China Custom Bwed Double Reduction Horizontal Cycloidal Gear Gearbox with Motor   cvt gearbox	China Custom Bwed Double Reduction Horizontal Cycloidal Gear Gearbox with Motor   cvt gearbox
    editor by CX 2023-12-01

    China Standard B09 Cycloidal Pin Gear Reducer Gear Boxes automatic gearbox

    Product Description

    XWD2/ XWD3/XWD4/XWD5/XWD6/XWD7 /XWD8 gearbox with ac motor 

    Cycloidal reducer adopts meshing cycloid pin gear, planetary transmission principle, so usually also called planetary cycloid reducer.  Planetary cycloidal reducer can be widely used in petroleum, environmental protection, chemical, cement, transport, textile, pharmaceutical, food, printing, lifting, mining, metallurgy, construction, power generation and other industries.
          As a drive or reduction gear,  the machine is divided into horizontal, vertical, biaxial and straight league assembly way,etc.  Its unique stable structure can replace ordinary cylindrical gear reducer and worm gear reducer in many cases. Therefore, planetary cycloid gear reducer is widely used in various industries and fields, and is generally welcomed by the majority of users.

    XWD/BWY cycloid  reducer motor details:

    B series:

    BW basedoard horizontal installed double axes type 

    BL flange vertical installed double axes type

    BWY  basedoard horizontal installed motor direct-connection type

    BLY   flange vertical installed motor direct-connection type

    X series:

    XW basedoard horizontal installed double axes type

    XL flange vertical installed double axes type

    XWD basedoard horizontal installed motor direct-connection type

    XLD flange vertical installed motor direct-connection type

     

     Our  reduction geared motor Advantage

    1,reasonable price with excellent quality 
    2,delivery in time 
    3,safe ,reliable ,economical and durable 
    4,stable transmission ,quiet operation 
    5,smooth running and low noise 
    6,nice appearance ,durable service life 
    7,high heat-radiating efficiency ,high carrying ability 
    8,each gearbox must be tested before packing
    9.reply in high efficiency during 1 working day 
    10. professional to produce gearbox and electric motor .

    If there is any question, please don’t hesitate to contact with me (EVA), U can send us your inquiry. And you will get response in 1 working day.
     
    GEARBOX MOTOR CATALOGUE :

    PRODUCTION PROCESS :

    WORKSHOP EQUIPMENT:


    CERTIFICATION :

    PACKAGE : 
    for 1 container, directly loading ,for less, all goods with pallet, 

     

    FAQ
    1, Q:what\’s your MOQ for ac gearbox motor  ?
    A: 1pc is ok for each type electric gear box  motor 

    2, Q: What about your warranty for your induction speed reducer motor ?
    A: 1 year ,but except man-made destroyed

    3, Q: which payment way you can accept ?
    A: TT, western union .

    4, Q: how about your payment way ?
    A: 100%payment in advanced less $5000 ,30% payment in advanced payment , 70% payment before sending over $5000.

    5, Q: how about your packing of speed reduction motor  ?
    A: plywood case ,if size is small  ,we will pack with pallet for less 1 container 

    6, Q: What information should be given, if I buy electric helical geared motor  from you ?
    A: rated power,  ratio or output speed,type ,voltage , mounting way , quantity , if more is better , 
     

    Application: Motor, Machinery, Agricultural Machinery
    Function: Speed Changing, Speed Reduction
    Layout: Right Angle
    Hardness: Hardened Tooth Surface
    Step: Single-Step
    Motor Power: 0.37kw-55kw
    Customization:
    Available

    |

    Customized Request

    cycloidal gearbox

    Efficiency of Cycloidal Gearboxes in Power Transmission

    Cycloidal gearboxes offer relatively high power transmission efficiency compared to other types of gearboxes. The efficiency of a cycloidal gearbox depends on various factors, including the design, quality of components, lubrication, and load conditions.

    Typically, the power transmission efficiency of a cycloidal gearbox ranges from 85% to 95%. However, this can vary based on several factors:

    • Number of Reduction Stages: Multi-stage cycloidal gearboxes may experience slightly lower efficiency due to multiple gear meshing interactions.
    • Quality and Design: Well-designed and precision-manufactured cycloidal gearboxes tend to exhibit higher efficiency.
    • Lubrication: Proper lubrication is crucial for reducing friction and enhancing efficiency. Insufficient or deteriorated lubrication can lead to efficiency losses.
    • Load Conditions: Higher loads and torque levels can lead to higher friction and lower efficiency. Properly matching the gearbox to the application is essential.

    Despite minor efficiency losses compared to some other gearbox types, the benefits of compactness, high torque density, and precise motion control often outweigh the efficiency considerations in many applications.

    cycloidal gearbox

    Maintenance Requirements for Cycloidal Gearboxes

    Maintaining cycloidal gearboxes is essential to ensure their optimal performance and longevity. Here are some maintenance practices to consider:

    • Lubrication: Regular lubrication is crucial to prevent wear and friction between moving parts. Use high-quality lubricants recommended by the gearbox manufacturer.
    • Inspections: Regularly inspect the gearbox for signs of wear, damage, or oil leakage. Address any issues promptly to prevent further damage.
    • Cleaning: Keep the gearbox clean and free from debris that could interfere with its operation. Cleanliness helps prevent contamination and wear.
    • Torque Checks: Periodically check the tightness of fasteners and bolts to ensure they are properly secured. Loose fasteners can lead to misalignment and reduced performance.
    • Seal Maintenance: Check and maintain seals to prevent oil leakage. Damaged seals should be replaced promptly to avoid lubricant loss.
    • Temperature Monitoring: Monitor the operating temperature of the gearbox to ensure it remains within the recommended range. Excessive heat can lead to premature wear.
    • Alignment: Ensure that the gearbox is properly aligned with other components to prevent misalignment-related issues.
    • Regular Service: Follow the manufacturer’s recommended service intervals for more in-depth inspections and maintenance tasks.

    Regular and proactive maintenance can extend the lifespan of cycloidal gearboxes, minimize downtime, and maintain their efficiency and performance over time.

    cycloidal gearbox

    What is a Cycloidal Gearbox?

    A cycloidal gearbox, also known as a cycloidal drive, is a type of gearing mechanism that utilizes the principle of cycloidal motion for power transmission. It consists of several components, including a high-speed input shaft, a set of cycloidal pins or rollers, and an outer stationary ring with lobed profiles.

    The operation of a cycloidal gearbox involves a unique mechanism:

    1. Input Shaft: The high-speed input shaft is connected to the driving source, such as an electric motor. It transfers rotational motion to the cycloidal pins.
    2. Cycloidal Pins or Rollers: These pins or rollers are typically arranged around the input shaft in a circular pattern. As the input shaft rotates, the cycloidal pins also rotate, causing them to engage with the lobes on the outer stationary ring.
    3. Outer Stationary Ring: The outer ring has lobed profiles, and it remains stationary during operation. The lobes of the outer ring interact with the cycloidal pins or rollers, causing them to move in a unique motion known as epicycloidal or hypocycloidal motion.

    The interaction between the cycloidal pins and the lobed profiles of the outer ring results in smooth and controlled motion transmission. The mechanism provides advantages such as high torque capacity, compact size, and precise positioning capabilities.

    Cycloidal gearboxes are widely used in various applications, including robotics, automation, packaging machinery, and other industrial systems where high torque, precision, and compact design are essential.

    China Standard B09 Cycloidal Pin Gear Reducer Gear Boxes   automatic gearbox	China Standard B09 Cycloidal Pin Gear Reducer Gear Boxes   automatic gearbox
    editor by CX 2023-11-30

    China Best Sales 25r/m 1.2KW 190BX RVE Series Collaborative Robot High Precision Cycloidal Gearbox gearbox definition

    Product Description

    25r/m 1.2KW 190BX RVE Series Collaborative Robot High Precision Cycloidal Gearbox

    Model:190BX-RVE

    More Code And Specification:

    E series C series
    Code Outline dimension  General model Code Outline dimension The original code
    120 Φ122 6E 10C Φ145 150
    150 Φ145 20E 27C Φ181 180
    190 Φ190 40E 50C Φ222 220
    220 Φ222 80E 100C Φ250 250
    250 Φ244 110E 200C Φ345 350
    280 Φ280 160E 320C Φ440 440
    320 Φ325 320E 500C Φ520 520
    370 Φ370 450E      

    Gear ratio And Specification

    E Series C Series
    Code Reduction Ratio New code  Monomer reduction ratio
    120 43,53.5,59,79,103 10CBX 27.00
    150 81,105,121,141,161 27CBX 36.57
    190 81,105,121,153 50CBX 32.54
    220 81,101,121,153 100CBX 36.75
    250 81,111,161,175.28 200CBX 34.86
    280 81,101,129,145,171 320CBX 35.61
    320 81,101,118.5,129,141,171,185 500CBX 37.34
    370 81,101,118.5,129,154.8,171,192.4    
    Note 1: E series,such as by the shell(pin shell)output,the corresponding reduction ratio by 1
    Note 2: C series gear ratio refers to the motor installed in the casing of the reduction ratio,if installed on the output flange side,the corresponding reduction ratio by 1

    Reducer type code
    REV: main bearing built-in E type
    RVC: hollow type
    REA: with input flange E type
    RCA: with input flange hollow type

    Application:

    Company Information

    FAQ
    Q: What’re your main products?
    A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.

    Q: How to select a suitable motor?
    A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.

    Q: Do you have a customized service for your standard motors?
    A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.

    Q: Do you have an individual design service for motors?
    A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge. 

    Q: What’s your lead time?
    A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.

    Please contact us if you have detailed requests, thank you !

    Application: Machinery, Robotic
    Hardness: Hardened Tooth Surface
    Installation: Vertical Type
    Layout: Coaxial
    Gear Shape: Cylindrical Gear
    Step: Double-Step
    Customization:
    Available

    |

    Customized Request

    cycloidal gearbox

    Calculation of Reduction Ratio in a Cycloidal Gearbox

    The reduction ratio in a cycloidal gearbox can be calculated using the following formula:

    Reduction Ratio = (Number of Input Pins + Number of Output Pins) / Number of Output Pins

    In a cycloidal gearbox, the input pins engage with the lobes of the cam disc, while the output pins are engaged with the cycloidal pins of the output rotor. The reduction ratio determines the relationship between the number of input and output pins engaged at any given time.

    For example, if a cycloidal gearbox has 7 input pins and 14 output pins engaged, the reduction ratio would be:

    Reduction Ratio = (7 + 14) / 14 = 1.5

    This means that for every 1 revolution of the input pins, the output rotor will complete 1.5 revolutions. The reduction ratio is a key parameter that influences the output speed and torque of the cycloidal gearbox.

    cycloidal gearbox

    Noise and Vibration Considerations in Cycloidal Gearboxes

    Cycloidal gearboxes are generally known for their smooth and quiet operation. However, like any mechanical system, they can still exhibit some level of noise and vibration. Here are the key factors to consider:

    • Gear Design: The unique rolling contact design of cycloidal gears contributes to their relatively low noise levels. The teeth engagement is gradual and continuous, reducing impact forces and noise.
    • Lubrication: Proper lubrication is essential to minimize friction and noise. Using high-quality lubricants and maintaining proper lubrication levels can help reduce noise and vibration in cycloidal gearboxes.
    • Precision Manufacturing: Precise manufacturing processes and tight tolerances can help minimize irregularities in gear meshing, which can contribute to noise and vibration.
    • Load Distribution: Proper load distribution among multiple lobes in the cycloidal mechanism can help prevent localized stress concentrations that could lead to vibrations and noise.
    • Bearing Quality: High-quality bearings can contribute to smooth operation and reduce vibrations that could be transmitted to the gearbox housing.
    • Mounting and Installation: Proper mounting and alignment of the gearbox are important to ensure that it operates smoothly and without excessive vibrations.

    While cycloidal gearboxes are designed to minimize noise and vibration, it’s important to consider the specific application, environmental conditions, and operating parameters. Regular maintenance, proper lubrication, and selecting the appropriate gearbox size and type can all contribute to reducing noise and vibration levels in cycloidal gearboxes.

    cycloidal gearbox

    Principle of Cycloidal Gearing

    Cycloidal gearing is a mechanism that utilizes the unique shape of cycloidal discs to achieve motion transmission. The principle involves the interaction between two main components: the input disc and the output disc.

    The input disc has lobes with pins, while the output disc has lobes with matching holes. The lobes on both discs are not perfectly circular but are shaped in a cycloidal profile. As the input disc rotates, the pins on its lobes engage with the holes in the output disc’s lobes.

    As the input disc rotates, the pins move along the cycloidal paths, causing the output disc to rotate. The interaction between the pins and the holes results in smooth and continuous motion transfer. The unique shape of the cycloidal profile ensures that there is always at least one point of contact between the pins and the holes, allowing for efficient torque transmission and reduced wear.

    Cycloidal gearing provides advantages such as high torque capacity, compact size, and precision motion. However, due to the complex shape of the components and the continuous engagement, manufacturing and assembly of cycloidal gearboxes can be intricate.

    China Best Sales 25r/m 1.2KW 190BX RVE Series Collaborative Robot High Precision Cycloidal Gearbox   gearbox definition		China Best Sales 25r/m 1.2KW 190BX RVE Series Collaborative Robot High Precision Cycloidal Gearbox   gearbox definition
    editor by CX 2023-11-29

    China Good quality Speed Ratio 6~500 Pht Spiral Bevel Gear Reducer Ra090-Slsr-G Planetary Gearbox Fubao manufacturer

    Product Description

    Reducer Description

    Planetary gear reducer is often used in the field of precision motion control to meet the application requirements of high torque, high torsional rigidity, and low backlash.

    Compact Structure
    Planetary Gear Reducer is characterized by full utilization of space, designing bearings and gear ratio in a limited space, so that the product is smaller and more space-saving than traditional reducers.

    High Strength
    The gear set of the reducer is very strong and stable, and the thickness of the gear disperses the load acting on the gear. The large-span bearing set provides a stable structure; the precision gear set distributes the load to each planetary gear under tight meshing to withstand the torque load. With this design, Pin Hong can provide better products to the market.

    High Stability
    The precision machining of Pin Hong Technology ensures that the products are coaxial and concentric, and the bearing designed with a large span provides the product with excellent stability.
     

    Product Parameters

    Size RA065 RA090 RA110 RA140 RA170 RA210
    D1 M4 M6 M8 M10 M12 M16
    D3 k6 13 18 22 32 40 50
    D4 h7 63 88 108 135 165 205
    D5 48 60 90 110 122 130
    D6 M4 M5 M8 M12 M16 M16
    D7 21 28 33 47 55 75
    D12 62 86 106 104 128 160
    D14 h7 63 88 108 135 165 205
    D15 62.9 87 107 103 127 158
    L1 65 90 110 140 170 210
    L2 19.5 35 40 50 60 75
    L3 13 15 15 15 15 20
    L4 2 2 2 2 2 2
    L5 16 28 32 45 50 70
    L6 2 3.5 4 2.5 5 2.5
    L7 47.5 62 72 87 102 127
    L8 67 97 112 137 162 202
    L9 4.5 4.8 7.2 10 12 12
    L10 10 12.5 20 30 40 40
    L11 27 36 44 55 67 85
    L13 13 15 15 15 15 20
    L21 38 49 54 55 63 83
    L22 70.5 94 109 125 148 188
    C1¹ 70 100 130 130 165 215
    C2¹ M5 M6 M8 M8 M10 M12
    C3¹ ≤14 ≤24 ≤24 ≤32 ≤38 ≤55
    C4¹ ≤34 ≤40 ≤46 ≤53 ≤66 ≤82.5
    C5¹ 50 80 80 110 130 180
    C6¹ 8 6 10 10 10 11
    C7¹ 65 90 110 115 142 190
    C8¹ 30.5 31 32.5 50 54.5 76
    C9¹ 133.5 170 196.5 245 287.5 369
    C10¹ 14.5 17 19 19 23 24
    B1 h9 5 6 6 10 12 14
    H1 15 20.5 24.5 35 43 53.5

     

    Reducer Details

    Other Reducer Products

    Reducer Advantage

    Product features:

    1. aluminum alloy material can improve the heat dissipation capacity, slow down the temperature rise phenomenon.

    2. reciprocating positioning accuracy is good.

    3. customized into the force end, can be matched with all kinds of motors.

    4. oil seal with special design, normal use without maintenance or replacement of lubricating oil.

    5. Diversified output shaft can be adapted to various occasions.

    6. to provide a single segment of 1-5 ratio design to make the product ratio more diversified.

    7. provide ball and tapered roller bearings for customers to choose.

    8. provide in a precision level for customers to choose.

     

    Company Profile

    FAQ

    Q:Key points of selection of planetary reducer
     

    A:1. Frame number determined by torque: the power source will have the effect of torque amplification after deceleration ratio. The output torque value of the reducer is proportional to the deceleration ratio, and the larger the ratio, the higher the torque value will be; But the gear group of the reducer has the limit, so the rated output torque of the planetary reducer is to say that the product can work stably under the data operation, so the box number must be selected according to the demand torque.
     

    2. According to the accuracy to determine the model: in the process of automation will need positioning, when the positioning accuracy requirements are higher, you need to choose a higher level of products, and vice versa. The precision of the planetary reducer is called the “backgap”, which refers to the gap of the gear group. The definition is the Angle value that the output shaft of the planetary reducer can rotate when the input end is fixed. The smaller the return clearance is, the higher the accuracy is and the higher the cost is. The user can choose the right accuracy according to their actual situation.
     

    3. According to the installation size selection: that is, the size of the front end of the servo motor. The input end of the planetary reducer must match the output end of the servo motor.
     

    4. According to the appearance selection: according to customer demand output shaft and connecting surface has a standard series for users to choose, can also be customized according to user special needs.
     

    5. According to the axial and radial force selection: the life of the planetary reducer is affected by the internal bearing, bearing life can be calculated through the load and speed, when the axial and radial force load of the reducer is higher, the bearing life will be shortened, at this time it is recommended to choose a large product.

    Application: Motor, Machinery, Agricultural Machinery, Automatic Equipment
    Hardness: Hardened Tooth Surface
    Installation: Vertical Type
    Customization:
    Available

    |

    Customized Request

    .shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

    Shipping Cost:

    Estimated freight per unit.







    about shipping cost and estimated delivery time.
    Payment Method:







     

    Initial Payment



    Full Payment
    Currency: US$
    Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

    helical gearbox

    The Cyclonoidal Gearbox

    Basically, the cycloidal gearbox is a gearbox that uses a cycloidal motion to perform its rotational movement. It is a very simple and efficient design that can be used in a variety of applications. A cycloidal gearbox is often used in applications that require the movement of heavy loads. It has several advantages over the planetary gearbox, including its ability to be able to handle higher loads and higher speeds.

    Dynamic and inertial effects of a cycloidal gearbox

    Several studies have been conducted on the dynamic and inertial effects of a cycloidal gearbox. Some of them focus on operating principles, while others focus on the mathematical model of the gearbox. This paper examines the mathematical model of a cycloidal gearbox, and compares its performance with the real-world measurements. It is important to have a proper mathematical model to design and control a cycloidal gearbox. A cycloidal gearbox is a two-stage gearbox with a cycloid disc and a ring gear that revolves around its own axis.
    The mathematical model is made up of more than 1.6 million elements. Each gear pair is represented by a reduced model with 500 eigenmodes. The eigenfrequency for the spur gear is 70 kHz. The modally reduced model is a good fit for the cycloidal gearbox.
    The mathematical model is validated using ABAQUS software. A cycloid disc was discretized to produce a very fine model. It requires 400 element points per tooth. It was also verified using static FEA. This model was then used to model the stiction of the gears in all quadrants. This is a new approach to modelling stiction in a cycloidal gearbox. It has been shown to produce results comparable to those of the EMBS model. The results are also matched by the elastic multibody simulation model. This is a good fit for the contact forces and magnitude of the cycloid gear disc. It was also found that the transmission accuracy between the cycloid gear disc and the ring gear is about 98.5%. However, this value is lower than the transmission accuracy of the ring gear pair. The transmission error of the corrected model is about 0.3%. The transmission accuracy is less because of the lower amount of elastic deformation on the tooth flanks.
    It is important to note that the most accurate contact forces for each tooth of a cycloid gearbox are not smooth. The contact force on a single tooth starts with a linear rise and then ends with a sharp drop. It is not as smooth as the contact force on a point contact, which is why it has been compared to the contact force on an ellipse contact. However, the contact on an ellipse contact is still relatively small, and the EMBS model is not able to capture this.
    The FE model for the cycloid disc is about 1.6 million elements. The most important part of the FE model is the discretization of the cycloid disc. It is very important to do the discretization of the cycloid gear disc very carefully because of the high degree of vibration that it experiences. The cycloid disc has to be discretized finely so that the results are comparable to those of a static FEA. It has to be the most accurate model possible in order to be able to accurately simulate the contact forces between the cycloid disc and the ring gear.helical gearbox

    Kinematics of a cycloidal drive

    Using an arbitrary coordinate system, we can observe the motion of components in a cycloidal gearbox. We observe that the cycloidal disc rotates around fixed pins in a circle, while the follower shaft rotates around the eccentric cam. In addition, we see that the input shaft is mounted eccentrically to the rolling-element bearing.
    We also observe that the cycloidal disc rotates independently around the eccentric bearing, while the follower shaft rotates around an axis of symmetry. We can conclude that the cycloidal disc plays a pivotal role in the kinematics of a cycloidal gearbox.
    To calculate the efficiency of the cycloidal reducer, we use a model that is based on the non-linear stiffness of the contacts. In this model, the non-linearity of the contact is governed by the non-linearity of the force and the deformation in the contact. We have shown that the efficiency of the cycloidal reducer increases as the load increases. In addition, the efficiency is dependent on the sliding velocity and the deformations of the normal load. These factors are considered as the key variables to determine the efficiency of the cycloidal drive.
    We also consider the efficiency of the cycloidal reducer with the input torque and the input speed. We can calculate the efficiency by dividing the net torque in the ring gear by the output torque. The efficiency can be adjusted to suit different operating conditions. The efficiency of the cycloidal drive is increased as the load increases.
    The cycloidal gearbox is a multi-stage gearbox with a small shaft oin and a big shaft. It has 19 teeth and brass washers. The outer discs move in opposition to the middle disc, and are offset by 180 deg. The middle disc is twice as massive as the outer disc. The cycloidal disc has nine lobes that move by one lobe per drive shaft revolution. The number of pins in the disc should be smaller than the number of pins in the surrounding pins.
    The input shaft drives an eccentric bearing that is able to transmit the power to the output shaft. In addition, the input shaft applies forces to the cycloidal disk through the intermediate bearing. The cycloidal disk then advances in 360 deg/pivot/roller steps. The output shaft pins then move around in the holes to make the output shaft rotate continuously. The input shaft applies a sinusoidal motion to maintain the constant speed of the base shaft. This sine wave causes small adjustments to the follower shaft. The forces applied to the internal sleeves are a part of the equilibrium mechanism.
    In addition, we can observe that the cycloidal drive is capable of transmitting a greater torque than the planetary gear. This is due to the cycloidal gear’s larger axial length and the ring gear’s smaller hole diameter. It is also possible to achieve a positive fit between the fixed ring and the disc, which is achieved by toothing between the fixed ring and the disc. The cycloidal disk is usually designed with a short cycloid to minimize unbalance forces at high speeds.helical gearbox

    Comparison with planetary gearboxes

    Compared to planetary gearboxes, the cycloidal gearbox has some advantages. These advantages include: low backlash, better overload capacity, a compact design, and the ability to perform in a wide range of applications. The cycloidal gearbox has become popular in the multi-axis robotics market. The gearbox is also increasingly used in first joints and positioners.
    A cycloidal gearbox is a gearbox that consists of four basic components: a cycloid disk, an output flange, a ring gear, and a fixed ring. The cycloid disk is driven by an eccentric shaft, which advances in a 360deg/pivot/roller step. The output flange is a fixed pin disc that transmits the power to the output shaft. The ring gear is a fixed ring, and the input shaft is connected to a servomotor.
    The cycloidal gearbox is designed to control inertia in highly dynamic situations. These gearboxes are generally used in robotics and positioners, where they are used to position heavy loads. They are also commonly used in a wide range of industrial applications. They have higher torque density and a low backlash, making them ideal for heavy loads.
    The output flange is also designed to handle a torque of up to 500 Nm. Its rotational speed is lower than the planet gearbox, but its output torque is much higher. It is designed to be a high-performance gearbox, and it can be used in applications that need high ratios and a high level of torque density. The cycloid gearbox is also less expensive and has less backlash. However, the cycloidal gearbox has disadvantages that should be considered when designing a gearbox. The main problem is vibrations.
    Compared to planetary gearboxes, cycloidal gearboxes have a smaller overall size and are less expensive. In addition, the cycloid gearbox has a large reduction ratio in one stage. In general, cycloidal gearboxes have single or two stages, with the third stage being less common. However, the cycloid gearbox is not the only type of gearbox that has this type of configuration. It is also common to find a planetary gearbox with a single stage.
    There are several different types of cycloidal gearboxes, and they are often referred to as cycloidal speed reducers. These gearboxes are designed for any industry that uses servos. They are shorter than planetary gearboxes, and they are larger in diameter for the same torque. Some of them are also available with a ratio lower than 30:1.
    The cycloid gearbox can be a good choice for applications where there are high rotational speeds and high torque requirements. These gearboxes are also more compact than planetary gearboxes, and are suitable for high-torque applications. In addition, they are more robust and can handle shock loads. They also have low backlash, and a higher level of accuracy and positioning accuracy. They are also used in a wide range of applications, including industrial robotics.
    China Good quality Speed Ratio 6~500 Pht Spiral Bevel Gear Reducer Ra090-Slsr-G Planetary Gearbox Fubao   manufacturer China Good quality Speed Ratio 6~500 Pht Spiral Bevel Gear Reducer Ra090-Slsr-G Planetary Gearbox Fubao   manufacturer
    editor by CX 2023-11-22